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34

Recirculation System

Combination Potable Water and Space Heating System

Cold Water Supply

Isolation

Kit(*4)

Gas Supply

Aquastat(*3)

Pump Control Signal(*2)

Relay for Pump

(if larger than 85 Watts)

Hot Water

Optional 8-10 Gallon

Storage Tank

(To alleviate cold water sandwich)

Globe

Valve

Pump(*1)

Expansion Tank

(Install according

to local code)

Fixtures

Hot Water Return

R

B

W

Pump

120VAC

105

Neutral

Ground

Live

S

Isolation

Kit(*1)

Gas Supply

Backflow Preventer

(optional)

Check

Valve(*3)

Cold Water

Supply

Optional

Expansion Tank(*6)

Mixing Valve(*5)

Hot Water

Pump(*2)

Flow Switch(*4)

Fixtures

Air Handler

Notes:
1. Size the pump to provide a maximum of 2 GPM

    (7.5 L/min.) through the system at 10 ft (3m) of 

    head plus piping losses. 

    Adjust the flow using a globe valve and verify the 

    flow rate with the maintenance monitors.

2. Pump Control Signal is the preferred method

    to control the recirculation pump.  

    For pumps larger than 85W, a relay connection

    must be used.  If the Pump Control Signal is not

    used, an Aquastat may be used to control the pump.

4. Noritz recommends the use of an Isolation Kit

    with the installation.

    These kits include an integrated shut-off and service

     valve with unions and a pressure relief valve. 

Notes:

1. Noritz recommends the use of an Isolation Kit with

    the installation.

    These kits include an integrated shut-off and service 

    valve with unions and a pressure relief valve.

2. Size the pump to provide a maximum of 3 GPM

    (11.3 L/min.) with a head pressure equal to the loss 

    through the water heater and Air Handler.

3. Check valve required if it is not included with the pump.
4. Set the flow switch to deactivate the Air Handler when

    the domestic hot water flow reaches 3 GPM (11.3 L/min.).

    Adjust as necessary to prevent cycling.  
5. If the system requires water for space heating at a higher 

    temperature than for other uses, means such as a

    mixing valve shall be provided to temper the water for

    the other uses to help prevent scalding.

Use Honeywell Aquastat 

(Model L6006A or L6006C)

Aquastat Wiring

7. The water heater cannot be used for space heating 

    applications only.
8. Only POTABLE water may be plumbed through 

    the water heater.

6. Expansion tank required if a backflow preventer is installed.

3. Set the Aquastat to 10˚F below the set output temperature. 

    An aquastat is the minimum pump control requirement

    in order to maintain the full recirculation waranty.

    If it is not installed, the water heater can not detect

    the Scale Build-up in the Heat Exchanger.

If the Air Handler does not control the water flow automatically, the Scale detection feature will not work.

Condensing

Tankless Gas

Water Heater

Condensing

Tankless Gas

Water Heater

12.

 

Plumbing Applications

Содержание GQ-C3257WZ-FF US

Страница 1: ...rk or work not as instructed in this manual are not covered by the warranty Check that the installation was done properly in accordance with this Installation Manual upon completion After completing installation please either place this Installation Manual in a plastic pouch and attach it to the side of the water heater or the inside of the pipe cover or recess box if applicable or hand it to the ...

Страница 2: ... valve Owner s Guide Warranty Installation Manual this document Bird Screen for 4 100mm PVC VT4 PVCS Bird Screen for 3 75mm PVC VT3 PVCS 2 2 3 75mm PVC Terminal VK3 H PVC 1 1 Pipe Cover PC 3S SUS Note Additional vent pieces are available consult the latest product catalogue for details 3 75mm 4 100mm Horizontal Hood Termination PVT HL 2 1 each 1 1 System Controller Unit SCU 301 12M System Controll...

Страница 3: ...l Block Cord Connector Cord Connector 3 Quick Connect Multi System Installation The Quick Connect Multi System allows the installation of two units together utilizing only the Quick Connect Cord Typical Plumbing When connecting two units use only a single remote controller Note Connect the remote controller to only one of the units System Diagram Insulate the hot water piping to prevent heat loss ...

Страница 4: ...y use mixing valves to ensure output temperatures do not get to scalding levels Do not use a solar pre heater with the quick connect multi system not get to scalding levels Do not use a solar pre heater with the quick connect multi system Precautions for Mobile Home Installation Verify that the gas supply type matches the gas type listed on the rating plate If a gas conversion must be done follow ...

Страница 5: ...ufacturer does not recommend installing the water heater in an attic due to safety issues If you install the water heater in an attic Make sure the unit will have enough combustion air and proper ventilation Keep the area around the water heater clean Dust may accumulate and reduce the performance of the unit s fan This can result in incomplete combustion Place the unit for easy access for service...

Страница 6: ...Prohibited CAUTION The Commonwealth of Massachusetts The water heater can be used for hot water only and not in a combination of domestic and space heating For Venting Manufacturers Requirements see websites or phone numbers listed below Noritz N Vent www noritz com The water heater is designed for indoor installation only Never install it outdoors or in a bathroom it may be damaged or a fire may ...

Страница 7: ...eave 24 600mm or more in front of the unit to facilitate maintenance and service if necessary If possible leave 3 75mm or more above and below the vent pipe to facilitate inspection and repair if necessary Securing of space for repair inspection 24 600mm or more Distance from the side 12 300mm or more 2 50mm or more 4 100mm or more 3 75mm or more 3 75mm or more 8 200mm or more 8 200mm or more When...

Страница 8: ...SA B149 1 Natural Gas and Propane Installation Code 2 In accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor Clearance in acco...

Страница 9: ...accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor Clearance in accordance with local installation codes and the requirements...

Страница 10: ... parts may be damaged and may become highly dangerous Install the unit on a vertical wall and ensure that it is level Locating Screw Holes Mounting Structure When installing with bare hands take caution to not inflict injury Be careful not to hit electrical wiring gas or water piping while drilling holes Item CAUTION Be sure to do Mounting Bracket upper Location of Screw Hole Locating Screw Holes ...

Страница 11: ...xhaust accessory on the top of the appliance as illustrated below Or if the vent pipe has already been installed 2 After installing the drain pipe make sure that the area around the appliance is well ventilated open a window or a door if necessary Then operate the unit and verify that condensate is coming out of the drain pipe During normal use of the water heater condensate will begin to discharg...

Страница 12: ... C or higher and there is a return line to the water heater from either a recirculation pump or a combination space heating system schedule 40 or 80 CPVC may also be used Refer to page 14 for additional requirements Make sure the vent system is gas tight and will not leak Support the vent pipe with hangers at regular intervals as specified by these instructions or the instructions of the vent manu...

Страница 13: ...input of the appliance will be reduced by up to 5 The BTUH input of the appliance will be reduced by up to 3 The BTUH input of the appliance will be reduced by up to 5 The BTUH input of the appliance will be reduced by up to 5 Maximum Vent Length and Reduced Input Configurations The unit can be adjusted to accommodate longer vent runs refer to the below table to find the maximum vent length based ...

Страница 14: ...ng practices must be observed o Squarely cut all pieces of pipe o Remove all burs and debris from joints and fittings o All joints must be properly cleaned primed and cemented Use only cement and primer approved for use with the pipe material as outlined in the above table PVC or CPVC pipe has been approved for use on this appliance with zero clearance to combustibles All piping must be fully supp...

Страница 15: ...carbon monoxide detector is required for all side wall horizontally vented gas fuel equipment Please refer to Technical Bulletin TB 010606 for full installation instructions As illustrated on the left make sure to keep a distance of 3 0 9m or wider between the intake and exhaust when installing the vent piping Terminate at least 6 1 8m from the combustion air intake of any appliance and 3 0 9m fro...

Страница 16: ...ir intake of any appliance and 3 0 9m from any other building opening gas utility meter service regulator etc T erminate at least 3 0 9m above any forced air inlet within 10 3m 1 0 3m below 1 0 3m horizontally from or 1 0 3m above any door window or gravity air inlet into any building per National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Code CSA B149 1 Slope the h...

Страница 17: ...rection Intake and exhaust should keep the same pressure zone Insert the bird screen 90 elbow vertical setting downward Ensure at least 3ft 0 9m or more distance between edge of air intake pipe or exhaust pipe and corner wall The side distant from wall is intake the side near the wall is exhaust The reverse connection is not allowed Ensure at least 1ft 0 3m or more distance between intake pipe and...

Страница 18: ...d protect against mechanical failure When the vent penetrates a floor or ceiling and is not running in a fire rated shaft a firestop and support is required When the vent termination is located not less than 8 2 4m from a vertical wall or similar obstruction terminate above the roof at least 2 0 6m but not more than 6 1 87m in accordance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natur...

Страница 19: ...uct to provide 60 cubic feet of fresh air per minute If the unit is installed in a mobile home outdoor air must be supplied The usage of the SV conversion kit is prohibited Supply combustion air to the units as per the National Fuel Gas Code ANSI Z223 1 latest edition and in Canada in accordance with the Natural Gas and Propane Installa tion Code CSA B149 1 latest edition Combustion Air Openings s...

Страница 20: ...the installer The installer must be professionally trained to do such work and must always follow all local and national codes and regulations Gas line sizing calculations must be performed for every installation Please contact Noritz America at 866 766 7489 if you have any questions or concerns CAUTION Regulators Ensure that all gas regulators used are operating properly and providing gas pressur...

Страница 21: ...d length from the meter or regulator so that the following supply pressures are available even at maximum demand WARNING Natural Gas Supply Pressure Min 4 WC Max 10 5 WC LP Gas Supply Pressure Min 8 WC Max 14 WC Reference Tools Sample Calculations The tables and samples below are for reference only The professional sizing and installing the gas line should always run the appropriate calculations b...

Страница 22: ...Use 50 15m 175 000 Btuh requires 1 Outlet E 25 7 5m Use 30 9m 199 900 Btuh requires 3 4 Section 4 45 13 5m Use 50 15m 355 000 Btuh requires 1 1 4 Natural Gas Meter Noritz Condensing Tankless Gas Water Heater 199 900 Btuh Clothes Dryer 35 000 Btuh Barbecue 50 000 Btuh Gas Range Stove 65 000 Btuh 10 3m 10 3m 10 3m 10 3m 5 1 5m 5 1 5m 5 1 5m 5 1 5m 5 1 5m 5 1 5m Gas Fireplace 25 000 Btuh Section 3 Se...

Страница 23: ...nce to verify all appliances are receiving a minimum of 5 WC for NG or 8 WC for LP If all appliances are not receiving the minimum inlet pressure the gas piping system may need to be changed CAUTION Pipe Size Length including fittings 10 20 30 40 50 60 70 80 90 100 125 150 200 3m 6m 9m 12m 15m 18m 21m 24m 27m 30m 38m 45m 60m 1 2 275 189 152 129 114 103 96 89 83 78 69 63 55 3 4 567 393 315 267 237 ...

Страница 24: ...ot be connected to any heating system or components previously used with a nonpotable water heating appliance When water is required in one part of the system at a higher temperature than in the rest of the system means such as a mixing valve shall be installed to temper the water to reduce the scald hazard Installation and service must be performed by a qualified plumber In the Commonwealth of Ma...

Страница 25: ...insulation heat tape or electric heaters solenoids or pipe covers In order for the freeze prevention heaters to operate the water heater must have power at all times Supply water piping Do not use PVC iron or any piping which has been treated with chromates boiler seal or other chemicals Mount a check valve and a shut off valve near the inlet In order for the client to use the water heater comfort...

Страница 26: ...on is an example Please check with the actual water heater about the position of piping and form If this water heater will be installed in an application where the supply water is hard the water must be treated with either the Noritz H2Flow or ScaleShield or a water softener Refer to the below tables for suggested treatment and maintenance measures to be taken based on the water hardness level If ...

Страница 27: ...e H2 to the circulating pump 5 Connect the drain hose H3 to the drain valve V4 6 Pour 1 gallon of 㻯㼍㼘㼏㼕㼡㼙㻘㻌㻸㼕㼙㼑㻌㼍㼚㼐㻌㻾㼡㼟㼠㻌㻾㼑㼙㼛㼢㼍㼘㻌㻼㼞㼛㼐㼡㼏㼠 and 㻝㻌gallon water into the bucket Noritz recommends 㻯㼍㼘㼏㼕㼡㼙㻘㻌㻸㼕㼙㼑㻌㼍㼚㼐㻌㻾㼡㼟㼠㻌㻾㼑㼙㼛㼢㼍㼘㻌㻼㼞㼛㼐㼡㼏㼠 㻌for flushing 7 Place the both drain hoses H2 and H3 into the bucket filled with the flushing solution 8 Open the both drain valves V3 and V4 The water heater must remain ...

Страница 28: ...llons per minute or more 5 The code C60 is displayed on the Remote Controller when the water heater detects the flow of the flushing solution When 1 minute passes the code C60 will change to C59 on the Remote Controller 6 When 1 hour passes the code C00 is flashing on the Remote Controller Do not disconnect the blue connector for flushing 7 Turn off the circulating pump The connector color is blue...

Страница 29: ...he Remote Controller 7 Close the Front Covers 8 Open the gas supply valves and water out let valves 9 Check for correct operation of the water heaters is displayed when the Main Water Heater s bule connector is connected is displayed when the Sub Water Heater s bule connector is connected Main Water Heater Sub Water Heater Circuit Board Remote Controller Quick Connect Cord CCC FCC CCC FCC Detects ...

Страница 30: ... check the remaining time of flushing䍿 ON OFF PROG ALARM OFF 120 F Temp CCC Error unit 01 Beep Beep Press ON ON ALARM OFF STOP OFF Display Example In case of Unit 1 s blue connector is connected System down is displayed when the all unit s blue connectors are connected at the same time Press the both buttons simultaneously for more than 2 seconds Press Unit No 0 3 Item Data 0 0 0 0 0 Display Examp...

Страница 31: ...th Procedure 3 See the Procedure 3 1 3 5 7 Disconnect the blue connector for flushing The Code CCC goes out on the Remote Controller 8 Close the Front Covers 9 Open the gas supply valves and water outlet valves 10 Check for correct operation of the water heaters Water Drain Valve NOTE Place a bucket under the water heater to drain water from the Water Drain Valve Carefully unscrew the Water Drain ...

Страница 32: ... Long runs or applications where the nearest drain is above the water heater will require the use of a condensate pump Size the pump to allow for a maximum condensate discharge of 2 GPH from the water heater Horizontal runs must be sloped 1 4 per foot towards the drain or condensate pump The condensate will be discharged by gravity force only Make the drain pipe run as short as possible The end of...

Страница 33: ...NCE 1 2 PVC pipe DO NOT ADD ANY VALVES Condensing Tankless Gas Water Heater DO NOT ADD ANY VALVES Condensing Tankless Gas Water Heater Note If the drain line becomes clogged or frozen condensate will back up into the water heater and a 29 error code will flash on the remote controller ceasing operation If this occurs clear the clog or freeze so that condensate can freely flow Be sure to slope the ...

Страница 34: ... use of an Isolation Kit with the installation These kits include an integrated shut off and service valve with unions and a pressure relief valve 2 Size the pump to provide a maximum of 3 GPM 11 3 L min with a head pressure equal to the loss through the water heater and Air Handler 3 Check valve required if it is not included with the pump 4 Set the flow switch to deactivate the Air Handler when ...

Страница 35: ...he water heater Putting the redundant length of cord inside the water heater may cause electrical interference and faulty operation Disconnect Power Electrical Shock Hazard Do not turn power on until electrical wiring is finished Disconnect power before servicing Failure to do so may result in death or serious injury from electrical shock WARNING Electrostatic discharge can affect electronic compo...

Страница 36: ...default temperature is 120 F 50 C 1 Disconnect electrical power to the water heater 2 Remove the front cover of the water heater 4 screws 3 Disconnect the remote controller Adjust the dip switches as illustrated below 4 Replace the front cover of the water heater 4 screws 5 Reconnect electrical power to the water heater When changing the temperature make sure to confirm with the customer that the ...

Страница 37: ...rode and cause problems Be sure to hand tighten when screwing to the terminal block Power tools may cause damage to the terminal block 1 Check to make sure that the remote controller cord has plenty of slack in order to reach the external connection terminal block 2 Disconnect electrical power to the water heater 3 Remove the single screw securing the terminal block cover and then remove the cover...

Страница 38: ...te controller 2 Disconnect then reconnect electrical power to the water heater 3 Press the MENU Button inside the cover select Initial settings using the Buttons 4 Press the ENTER button the Initial settings screen appears on the display 5 Select F gal C L using the Buttons 6 Press the ENTER Button and select either F gal or C L using the Buttons 7 Press the ENTER Button Set complete Please wait a...

Страница 39: ...om a wall circuit to the pump 5 Replace the front cover Pump Wiring This feature is not available when using the Quick Connect Multi System feature Relay connection with larger pumps 85 W 1 Locate and prepare the pump control wires as described above 2 Choose a suitable installation location for the relay where it will be protected from moisture 3 Connect the pump control wires from the heater to ...

Страница 40: ...upling Cord Clamp Ground wire Connector Connector Connecting Quick Connect Cord 2 Caution For Quick Connect Multi System Installation use part QC 2 only sold separately Quick Connect Cord 2 Quick Connect Cord 2 tag A B 1 Red 2 Black 3 White 4 Green 5 Blue 6 Blue 1 Red 2 Black 3 White 4 Green 5 Blue 6 Blue 1 Red 2 Black 3 White 4 Green 5 Blue 6 Blue 1 White 2 Green 3 Red 4 Black 5 Blue 6 Blue The w...

Страница 41: ... a proper blue color and consistency If the flame does not appear normal the burner may need to be cleaned If the burner needs to be cleaned it must be performed by a qualified service technician Do not obstruct the flow of combustion and ventilation air The pressure relief valve must be operated once a year to ensure that it is functioning properly and there is no obstruction Turn the power off t...

Страница 42: ...power to the unit 8 The unit will now operate whenever hot water is called for If the unit will not operate follow the shutdown instructions and call a service technician Shutdown Instructions 1 Stop any water demand 2 Turn off electric power 3 Turn the gas control manual valve clockwise to the off position Should overheating occur or the gas supply fail to shut off turn off the manual control val...

Страница 43: ...OBLONG HOLE 6 7 170mm 5 5 140mm 3 9 100mm 2 8 70mm 1 4 36mm 0 4 10mm 1 4 36mm 2 8 70mm 3 9 100mm 5 5 140mm 6 7 170mm 4 Ø0 5 Ø13mm 6 0 24 x 0 4 6 x 10mm OBLONG HOLE 1 6 40mm 2 4 61mm 0 4 10mm 9 4 240mm 5 5 140mm 1 1 29mm 26 2 665mm 23 1 586mm 17 7 450mm 18 4 468mm 17 6 448mm 5 9 150mm 9 2 234mm Ø4 5 Ø114mm Ø3 5 Ø89mm Ø4 5 Ø114mm Ø3 5 Ø89mm 5 3 135mm 2 8 71mm 6 7 171mm 7 0 177mm WIRING THOROUGHWAY A...

Страница 44: ...nutes of connecting electrical power before turning on the Power On Off Button press the or button on the remote controller and hold until the display blinks 99 If 99 does not blink on the remote controller unplug the water heater and try again 4 Use the or button on the remote controller to scroll to the appropriate dipswitch number as indicated below 5 Press the FLOW METER ALARM SET button for 0...

Страница 45: ...his system will make hot water more quickly available to remote fixtures The pump will circulate water through the loop until the entire loop is warm and then the system controller will turn off the pump until the loop cools down Size the pump to provide at least 2 GPM 10 feet of head piping losses through the system Check the maintenance monitors on the unit to make sure the pump is providing ade...

Страница 46: ...mostat Pump Control Wires use external relayV Unit 1 Set Yes for the question Start pump rotation in system settings See SC 301 6M Installation Manual When installing 2 pumps in parallel Set Yes for the question Start pump rotation in system settings See SCU 301 12M Installation Manual B 2 Example of Installation with a Storage Tank and Recirculation System Tank recirculation system The pump will ...

Страница 47: ...102 PCB Power PCB B5 B5 System Controller No 5 No 4 No 3 No 2 Remote Control terminal block Remote control terminal block Remote Controller Cord PCB Power PCB PCB Power PCB Multi System Wiring Use SC 301 6M The remote controller terminal location may differ depending on the unit Connect these to the remote control terminal block in each unit ...

Страница 48: ...s to both the cold water supply piping and the hot water supply piping to prevent freezing during cold weather and to prevent heat loss through the piping Unit 1 Unit 2 Unit 3 Unit 10 Unit 11 Unit 12 System Controller Unit Remote Controller 1 1 2 5 Cold water supply pipe 1 1 2 5 Hot water supply pipe Standard System ...

Страница 49: ...controller This system will make hot water more quickly available to remote fixtures The pump will circulate water through the loop until the entire loop is warm and then the system controller will turn off the pump until the loop cools down Size the pump to provide at least 2 GPM 10 feet of head piping losses through the system Check the maintenance monitors on the unit to make sure the pump is p...

Страница 50: ...pe Hot water storage tank copper or stainless steel pipe Return line circulation pump Size for max flow Size for max flow Storage tank supply line copper or stainless steel pipe Storage tank return line copper or stainless steel pipe B 2 Example of Installation with a Storage Tank and Recirculation System Using external system controller The pump will push water through the Multi System to heat up...

Страница 51: ...Unit 2 Unit 3 CAUTION The below diagram shows the connection of 3 units to the system controller When connecting 4 or more units follow the same procedure Connect the water heaters to the system controller follwing the detailed wiring instructions included with the system controller Always connect a remote controller to the system controller Do not connect the included remote controllers to the in...

Страница 52: ...n order to use this product safely read this installation manual carefully and follow the installation instructions Potential dangers from accidents during installation and use are described below Closely observe these warnings they are critical to your safety The remote controller is not water resistant Keep it dry CAUTION Do not connect power to the system unit until the remote controller instal...

Страница 53: ...t The value in indicates the quantity Remote Controller Mounting bracket Raised countersunk head wood screw Wall anchor Raised countersunk head screw For junction box installation Machine screw When attaching to a junction box Use the raised countersunk head screws to attach the mounting bracket to the junction box In this case the wall anchor and raised countersunk head wood screws are not used T...

Страница 54: ...of the remote controller and the frame pull the entire decorative frame forward while pressing the sections indicated where the fingers are in the figure below If it does not come off insert a flat head driver into the notch at the bottom of the decorative frame and slightly twist it to remove due caution is required not to scratch the remote controller decorative frame or the wall in doing so Cli...

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