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Fulfill



Retrofit for Mesa

Melters

1

Part 1121938_02

2013

Nordson Corporation

Fulfill



Retrofit for Mesa

Melters

Safety

Read this section before using the equipment. This section contains
recommendations and practices applicable to the safe installation, operation,
and maintenance (hereafter referred to as “use”) of the product described in
this document (hereafter referred to as “equipment”). Additional safety
information, in the form of task‐specific safety alert messages, appears as
appropriate throughout this document.

WARNING!

Failure to follow the safety messages, recommendations, and

hazard avoidance procedures provided in this document can result in
personal injury, including death, or damage to equipment or property.

Safety Alert Symbols

The following safety alert symbol and signal words are used throughout this
document to alert the reader to personal safety hazards or to identify
conditions that may result in damage to equipment or property. Comply with
all safety information that follows the signal word.

WARNING!

Indicates a potentially hazardous situation that, if not avoided,

can result in serious personal injury, including death.

CAUTION!

Indicates a potentially hazardous situation that, if not avoided,

can result in minor or moderate personal injury.

CAUTION!

(Used without the safety alert symbol) Indicates a potentially

hazardous situation that, if not avoided, can result in damage to equipment or
property.

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Содержание Mesa Fulfill

Страница 1: ...ad and follow all safety information in this document and any other related documentation ATTENTION Information on a new control box PCA and level sensor is included in Appendix A Please refer to the...

Страница 2: ...Pro Flo ProLink Pro Meter Pro Stream RBX Rhino Saturn Saturn with rings Scoreguard Seal Sentry Select Charge Select Coat Select Cure Signature Slautterback Smart Coat Solder Plus Spectrum Speed Coat S...

Страница 3: ...De energizing the System 6 Disabling the Applicators 6 General Safety Warnings and Cautions 7 Other Safety Precautions 10 First Aid 10 Safety Labels and Tags 11 Description 12 Theory of Operation 13 O...

Страница 4: ...RetroFit Refill System with Nordson Level Sensor A 1 Sensor Features A 1 Wide Sensing Area A 1 Simplified Mechanical Mounting A 1 Push Button Calibration A 2 RTD Temperature Compensation A 2 Sensor Di...

Страница 5: ...s provided in this document can result in personal injury including death or damage to equipment or property Safety Alert Symbols The following safety alert symbol and signal words are used throughout...

Страница 6: ...ance with governing regulations Contact the authority having jurisdiction for information Maintain safety information including the safety labels affixed to the equipment in readable condition Instruc...

Страница 7: ...their job function are physically capable of performing their job function and are not under the influence of any substance that degrades their mental capacity or physical capabilities Applicable Ind...

Страница 8: ...terial If the required installation configuration does not match the installation instructions contact your Nordson representative for assistance Position the equipment for safe operation Observe the...

Страница 9: ...compounds NOTE MSDSs for cleaning compounds that are sold by Nordson are available at www nordson com or by calling your Nordson representative Confirm the correct operation of all safety devices bef...

Страница 10: ...onnected to the equipment system 2 To prevent the equipment from being accidentally energized lock and tag the disconnect switch es or circuit breaker s that provide input electrical power to the equi...

Страница 11: ...le Nordson melter read and comply with the material s MSDS Ensure that the material s processing temperature and flashpoints will not be exceeded and that all requirements for safe handling ventilatio...

Страница 12: ...y isolated at the disconnect switch or circuit breaker the equipment may still be connected to energized auxiliary devices De energize and electrically isolate all auxiliary devices before servicing t...

Страница 13: ...s purpose can damage the equipment and cause premature reaction of the hot melt If you are unsure of the equipment s ability to process PUR contact your Nordson representative for assistance HM CA CAU...

Страница 14: ...spend dispensing handguns by their proper suspension point First Aid If molten hot melt comes in contact with your skin 1 Do NOT attempt to remove the molten hot melt from your skin 2 Immediately soak...

Страница 15: ...d to the equipment Table 2 provides an illustration of the hazard identification symbols that appear on each safety label and tag the meaning of the symbol or the exact wording of any safety message 1...

Страница 16: ...r adhesive bonding The Fulfill system is shipped with the components illustrated in Figure 2 2 3 1 6 7 5 4 8 Figure 2 Fulfill system components 1 Adhesive storage bin 2 Transfer hose 3 Suction lance 4...

Страница 17: ...located in the melter detects low adhesive level and then sends a signal to the system control A delay timer prevents the fill system from frequently cycling on and off At the end of the delay the co...

Страница 18: ...ve storage bin The bin contains a gasket that prevents debris from entering the bin For best results break up the adhesive as much as possible when emptying into the bin Do not get the adhesive wet 2...

Страница 19: ...connects the suction lance to the lid assembly The transfer hose conveys adhesive from the adhesive storage bin to the melter tank 5 Lid Assembly The lid assembly includes the filter stack lid fill tu...

Страница 20: ...that the system is enabled Pressing the Enable button will toggle the indicator Enable button Press the enable button to turn the fill system on or off Adhesive transfer LED blue light Indicates adhes...

Страница 21: ...to the control box or directly from the Mesa melter using the optional power harness kit A potentiometer labeled Delay is for a fill time delay This delay is the time duration between the level senso...

Страница 22: ...on until the level sensor is satisfied This kit is well suited for adhesives and plant conditions that are prone to bridging A dip switch labeled SW1 is preset at the factory Position M1 should always...

Страница 23: ...Maintenance section of the Mesa manual 3 Remove the right side panel from the Mesa melter Set the screws aside for reassembly 4 Remove the pump cover 5 See Figure 6 Remove the existing tank lid by ins...

Страница 24: ...provided into the screw holes in the rear panel of the Mesa melter Secure the pneumatic and control assembly bracket onto the melter 1 Replace the screws previously removed into the standoffs 3 Place...

Страница 25: ...e end of the ground wire to the solenoid bracket Figure 9 Secure the ground wire 6 Secure the provided anchor to the rear of the Mesa melter above the manifold 7 Route the ground wire through the anch...

Страница 26: ...d Figure 10 Secure the ground wire 9 Secure the ground wire to the melter tank 10 Attach the right side panel with the five screws previously removed 11 See Figure 11 Thread a customer supplied 14 18...

Страница 27: ..._02 2013 Nordson Corporation 2 1 3 Figure 11 Connect the customer supplied power cord to the control box 1 L1 L2 N wire power cord connection interchangeable 2 Ground wire power cord connection 3 Powe...

Страница 28: ...the bottom of the probe holder The level can be reduced by loosening the holder s hex nut and then sliding the probe lower Tighten the nut to keep the probe from moving 3 Mount the level sensor brack...

Страница 29: ...C The hose should be routed without sharp bends or kinks NOTE If necessary loosen the inlet tube retaining screws and then reposition the inlet tube 4 Connect the air line D to the suction lance air...

Страница 30: ...or s performance Figure 14 Adjustment potentiometer See Figure 14 The LED indicator next to the adjustment potentiometer on the control box changes color from green to amber depending on the adhesive...

Страница 31: ...that position Final Setting NOTE Refer to Appendix A Retrofit Refill System With Nordson Level Sensor for updated information 1 Begin normal operation Check the adhesive level in the tank after 30 min...

Страница 32: ...re three timers found on the PCA board in the control box Fault The overfill timer A fault is generated if the Fulfill unit dispenses longer than the time allotted Time range is 5 to 115 seconds Delay...

Страница 33: ...e limit set for the Fill Time the refill alarm LED will illuminate Refer to Troubleshooting for a list of possible fault causes and solutions 1 2 3 4 Figure 16 Fill system controls and indicators 1 En...

Страница 34: ...kinks Replace as needed Clogged filter sock Replace if needed No low air pressure Verify that sufficient air pressure and flowrate is supplied to the Fulfill unit from your factory Static pressure sh...

Страница 35: ...5 to 115 seconds 60 seconds at 12 00 position DELAY potentiometer adjustment range 1 to 119 seconds 60 seconds at 12 00 position AIR optional pre vibrator potentiometer adjustment range 0 to 20 second...

Страница 36: ...umn is the Nordson part number you can use to order the part A series of dashes indicates that the part is not saleable In this case you must order either the assembly in which the part is used or a s...

Страница 37: ...B 2 1101217 Lid assy Mesa 12 Fulfill retrofit 1 B 3 1101859 Kit ship w fasteners Fulfill Mesa retro 1 4 11101837 Harness sensor ground Mesa Fulfill 1 NOTE A Further listing provided in Control box reg...

Страница 38: ...Fulfill retrofit 1 7 1101229 Cover Mesa 12 lid Fulfill retrofit 1 8 1097663 Spacer lid Fulfill retrofit 1 9 1101222 Insulation Mesa 4 Fulfill retrofit 1 9 1101223 Insulation Mesa 6 Fulfill retrofit 1...

Страница 39: ...Fulfill Retrofit for Mesa Melters 35 Part 1121938_02 2013 Nordson Corporation Figure 17 Lid assembly parts...

Страница 40: ...w male 1 4 NPT 1 8 982059 Scr skT M4X8 bl 2 9 1058059 Muffler polyethylene 1 4 NPT Saturn 1 10 1099250 Holder assy leve l probe 1 11 271221 Lug 45 double 250 438 1 12 983401 Washer lk M spt M5 st zn 1...

Страница 41: ...Fulfill Retrofit for Mesa Melters 37 Part 1121938_02 2013 Nordson Corporation Figure 18 Control assy with bracket parts...

Страница 42: ...cr skt M5X10 zn 1 6 983401 Washer lk M spt M5 stl zn 1 7 230261 Termlug ground 6 14 AWG 1 8 982157 Scr skt M3X14 B 1 9 933747 Block terminal 2 station 1 10 1098483 Domeplug 500 in D 250 in pnl thk 2 1...

Страница 43: ...Fulfill Retrofit for Mesa Melters 39 Part 1121938_02 2013 Nordson Corporation 17 Figure 19 Control box assembly...

Страница 44: ...82942 Kit service sock filter 5 pc Accessories Part Description 1098962 Kit vibrator adhesive container 1099057 Kit light tower 1099106 Kit remote mount Service Parts Part Description 1096668 Regulato...

Страница 45: ...18 AWG Adhesive Transfer Maximum Rate 227 kg 500 lb hour dependent on adhesive type Transfer Hose Length 4 m 13 ft Operating Air Minimum 4 5 bar 0 45 MPa or 65 psi Maximum 8 6 bar 0 86 MPa or 125 psi...

Страница 46: ...Fulfill Retrofit for Mesa Melters 42 Part 1121938_02 2013 Nordson Corporation Wiring Diagram...

Страница 47: ...Fulfill Retrofit for Mesa Melters 43 Part 1121938_02 2013 Nordson Corporation Dimensions...

Страница 48: ...Fulfill Retrofit for Mesa Melters 44 Part 1121938_02 2013 Nordson Corporation...

Страница 49: ...mage to the equipment Sensor Features The Nordson level sensor features include a wide sensing area simplified mechanical mounting push button calibration RTD temperature compensation new diagnostics...

Страница 50: ...on the calibration information When the tank is less than this point the fill system turns on When the tank level is higher than this point the fill system turns off RTD Temperature Compensation Most...

Страница 51: ...ordson Corporation Unit Features Figure A 1 shows the Retrofit system and its components Level sensor Fill Enable Button Fill Active LED Fault LED ResetFault Button Siren Fill Enabled LED Air filter r...

Страница 52: ...the sensor calls for adhesive before the vacuum system is activated The delay timer potentiometer is adjustable from 1 to 60 seconds Overfill Fault Timer The overfill fault timer determines how long...

Страница 53: ...powered fill enabled and no alarms present the COM contact will be connected to the NC contact and disconnected from the NO contact Any other system state will de energize the relay and change the ou...

Страница 54: ...A 150 ProBlue 10 Retrofit RETRO INT TcB 150 ProBlue 15 30 50 RETRO INT TcB 150 Mesa 4 RETRO INT TcA 150 Mesa 6 RETRO INT TcA 150 Mesa 9 RETRO INT TcB 150 Mesa 14 RETRO INT TcB 150 Series 3100 RETRO IN...

Страница 55: ...of the Refill PCA Unit Low LED Configuration switches Power LED Fill low LED Status LED Full calibration button Empty calibration button Delay timer potentiometer Overfill fault potentiometer Fault L...

Страница 56: ...calibration An illuminated green Enable LED indicates that a basic empty level calibration was performed and an illuminated blue FILLING LED indicates that a precision full level calibration was perf...

Страница 57: ...pplication temperature 2 Adhesive level should be at or below the bottom of the probe 3 Close lid 4 Press SW3 blue button until all LEDs stop changing color approximately 5 seconds Precision Full Leve...

Страница 58: ...Blown Fuse The fuse supplying 24V to the outputs is blown Find and fix the source of the excessive current draw and replace the fuse 2 Amp max 3 Shorted Cable There is a problem with the sensor cable...

Страница 59: ...pressure switch not used 2 Lid switch open if used Replace or re align lid switch if used Check jumper if not used 3 RTD open Unit will still function but probe temperature compensation will be disab...

Страница 60: ...he Refill PCA labeled COM can be used to connect to the melter chassis Service Parts Part Description 1121799 Kit service power cable MKIII PB FF Retrofit 1121800 Kit service power supply Fulfill 1121...

Страница 61: ...RetroFit Refill System with Nordson Level Sensor A 13 Part 1121938_02 2013 Nordson Corporation Retrofit Wiring Diagram...

Страница 62: ...RetroFit Refill System with Nordson Level Sensor A 14 Part 1121938_02 2013 Nordson Corporation This page intentionally left blank...

Страница 63: ...DS USED TO VERIFY COMPLIANCE EN ISO 12100 EN 60204 1 EN ISO 13732 1 EN 61000 6 2 EN 55011 Class A Group 2 for industrial environments Use in other environments may pose potential difficulty ensuring e...

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