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14 

MAINTENANCE 

 

For optimum performance and safety, regular tool maintenance is required. The user maintenance is limited 

to the replacement of the drive square and the silencer. Any other maintenance or repairs should be carried 

out by Norbar or a Norbar distributor. Maintenance intervals will depend on the tool usage and the 

environment in which it is being used. The maximum recommended maintenance and recalibration interval is 

12 months. 

 

TIP:  Steps the user can take to reduce the amount of maintenance required include: 

1.  Use the tool in a clean environment. 

2.  Use an air compressor fitted with a dryer. 

3.  Ensure the Lubro Control Unit has sufficient hydraulic oil. 

4.  Ensure the Lubro Control Unit delivers hydraulic oil at the correct rate. 

5.  Ensure the Lubro Control Unit is regularly maintained, see product manual. 

6.  Maintain the correct torque reaction. 

 

Air Lubrication 

 

Add Shell Tellus S2M 32 or equivalent good quality hydraulic oil to the Lubro Control Unit. 

 

Gearbox 

 

Under normal operating conditions it is not necessary to re-grease the gearbox. The gearbox contains 

Lubcon Turmogrease Li 802 EP or equivalent good quality grease.

 

 

Silencer 

 

The silencer (part number 18591) must be changed every 12 months. This may be more frequent for high 

tool usage or dirty environments. 

 

TIP:  Change silencer with tool upside down, as shown, to ensure internal parts (spring and valve) 

are kept in place.

 

 

 

1.  Remove M4 screw (A) (part number 25381.10) using a 2.5mm hexagon key. 
2.  Remove pin (B) (part number 26284) using a pin punch. 
3.  Pull out air inlet tube (D) with base plate & silencer. 
4.  Remove silencer (E) from air inlet tube. 
5.  Fit new silencer (part number 18591) over air inlet tube. 
6.  Fit air inlet tube assembly (C, D & E) into handle against spring resistance. 
7.  Fit pin (B) with a hammer. 
8.  Fit screw (A) and torque to 0.5 N·m. Do not over tighten this screw as it is likely to break the base plate 

moulding. 

 

TIP:  When refitting air inlet tube assembly into handle care should be taken to ensure correct 

alignment between air inlet tube and spring. It may be easier to fit the spring into air inlet tube 

first and secure with a small amount of grease.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 7 

– Silencer Replacement 

Содержание PNEUTORQUE PTM

Страница 1: ...OPERATOR S MANUAL PNEUTORQUE PTM PTME TRUKTORQUE SERIES STALL TOOLS Part Number 34321 Issue 5 Original Instructions English...

Страница 2: ...Air Supply 7 Air Lubrication 8 Torque Reaction 8 Clockwise Counter Clockwise Operation 11 Setting Torque to Tighten Fastener 11 Operating Instructions 12 Tightening 12 Releasing 13 Maintenance 14 Air...

Страница 3: ...19 F12 PTM 92 4000 F Forward Clockwise only 18119 B12 PTM 92 4000 B Bi directional 18108 F12 PTM 119 4500 F Forward Clockwise only 4500 N m 18108 B12 PTM 119 4500 B Bi directional 18109 F12 PTM 119 60...

Страница 4: ...There is a risk of crushing between the reaction bar and work piece Keep hands away from reaction bar Keep hands away from tool output Keep loose clothing hair etc from being caught in any rotating p...

Страница 5: ...t the air pressure that controls the stall torque Parts Included Description Part Number PTM 52 PTM 72 PTM 92 PTM 119 PTME 72 TrukTorque Visual Difference Pneutorque Power Tool 18100 18101 18102 18103...

Страница 6: ...77112 2 26287 1 Drive Shaft fixing pin 18802 26287 Reaction Plate NOTE 1 18298 18298 Reaction Adaptor NOTE 1 18558 18290 Single Sided Reaction Plate 18576 18292 18979 16687 Double Sided Reaction Plat...

Страница 7: ...t torque reaction is not passed back to the operator Several reaction bar styles are available including the PTME Nose Extension reaction where tool access is restricted including applications on whee...

Страница 8: ...LY Make sure all hoses are clean in good condition and free from dirt water Connect the tool air inlet hose Figure 1 A to the outlet side of the lubro control unit Figure 1 B not supplied observing ai...

Страница 9: ...more details Torque Reaction The reaction bar ensures all reaction forces are contained so torque reaction is not passed back to the operator Several reaction bar styles are available Fit reaction ba...

Страница 10: ...THE LIMITATIONS SHOWN IN FIGURE 2 WHEN MODIFYING STANDARD REACTION BARS MAY RESULT IN PREMATURE WEAR OR DAMAGE TO THE TOOL Standard drive square extensions MUST NOT be used as these will cause serious...

Страница 11: ...e square and must be allowed to rest squarely against a solid object or surface adjacent to the fastener to be tightened See Figure 3 Pneutorque Type Torque Reaction Clockwise Counter Clockwise Bi Dir...

Страница 12: ...es the air pressure required to produce the correct torque output Set the torque output as follows 1 Use the Air Pressure Graph supplied to find the air pressure to achieve the required torque 2 With...

Страница 13: ...2 Ensure the Clockwise Counter clockwise selector is correctly set if fitted 3 Rotate the handle into a convenient position relative to the reaction bar Fit the tool onto the fastener to be tightened...

Страница 14: ...be released with the reaction bar adjacent to the reaction point See Figure 6 4 Adopt a suitable posture to counteract normal or unexpected movement of the tool due to reaction forces 5 Squeeze the tr...

Страница 15: ...normal operating conditions it is not necessary to re grease the gearbox The gearbox contains Lubcon Turmogrease Li 802 EP or equivalent good quality grease Silencer The silencer part number 18591 mus...

Страница 16: ...to 9 N m for PTM72 92 119 or insert new spring pin 6 Connect air supply TIP If the drive square fails continually then seek advice from Norbar or a Norbar distributor Calibration To maintain the Pneut...

Страница 17: ...min 18108 900 N m 660 lbf ft 4500 N m 3300 lbf ft 23 rev min 18109 1200 N m 885 lbf ft 6000 N m 4425 lbf ft 15 5 rev min Part Number Dimensions mm Tool Weight kg Reaction Weight kg H W R L F B F B 181...

Страница 18: ...d Tested to BS ISO 3744 1994 Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a reflecting plane Test conducted...

Страница 19: ...18...

Страница 20: ...pressure setting to produce required torque Bi directional Tool capable of Clockwise and Counter clockwise square rotation Calibration Device Torque measurement system to display peak torque using a j...

Страница 21: ...B3 269A Mt Smart Road Onehunga Auckland 1061 NEW ZEALAND Tel 64 9579 8653 Email nz norbar com au NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841 137...

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