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WW Competence Transfer

CMO Operations & Logistics

Multimedia Creation & Support

CONFIDENTIAL

29.Mrz.2007

2

 Service Manual N80 RM-9/RM-92

Copyright © 2006 NOKIA Corporation. All rights reserved.

Approved 2.0

MGR

Page

(27)

CHANGE HISTORY

Status

Version No.

Date

Comments

Draft

0.1

02.3.2006

Initial draft

Approved 

1.0

27.3.2006

Approval

Approved

2.0

29.Mrz.2007

Exploded view & Spare Parts overview updated

Page

TABLE OF CONTENTS

INTRODUCTION 

3

GENERAL REPAIR INFORMATION 

4

PATHFINDER FOR WORKSHOP STAFF 

5

EXPLODED VIEW AND COMPONENT DISPOSAL 

6

SPARE PARTS OVERVIEW 

7

SPARE PARTS LIST 

8

SERVICE TOOLS 

9

SW-UPDATE 

DISASSEMBLY INSTRUCTION 

2

LEGEND FOR QUICK TROUBLE SHOOTER 

20

QUICK TROUBLE SHOOTER PART  

2

QUICK TROUBLE SHOOTER PART 2 

22

QUICK TROUBLE SHOOTER PART 3 

23

QUICK TROUBLE SHOOTER PART 4 

24

CAMERA GONOGO TEST 

25

BLUETOOTH & INFRARED TEST 

26

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Содержание N 80

Страница 1: ...0 900 1800 1900MHz RM 91 WCDMA 1900 Band II RM 92 WCDMA 2100 Band I Camera Integrated 3 megapixel camera sensor Display Active matrix color display with 262 144 colors resolution 352 x 416 pixel Integrated VGA camera on front High quality video capture WLAN connectivity Bluetooth Infrared Stereo FM radio Vibra Motor SERVICE MANUAL Level 1 2 Environmental characteristics Lead free soldered Transcei...

Страница 2: ... 0 29 Mrz 2007 Exploded view Spare Parts overview updated Page TABLE OF CONTENTS INTRODUCTION 3 GENERAL REPAIR INFORMATION 4 PATHFINDER FOR WORKSHOP STAFF 5 EXPLODED VIEW AND COMPONENT DISPOSAL 6 SPARE PARTS OVERVIEW 7 SPARE PARTS LIST 8 SERVICE TOOLS 9 SW UPDATE 11 DISASSEMBLY INSTRUCTION 12 LEGEND FOR QUICK TROUBLE SHOOTER 20 QUICK TROUBLE SHOOTER PART 1 21 QUICK TROUBLE SHOOTER PART 2 22 QUICK ...

Страница 3: ...ways watch out for the newest version Warnings and Cautions Please refer to the phone s user s guide for instructions relating to operation care and maintenance which include impor tant safety information Note also the following Warnings CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITT...

Страница 4: ...al NOKIA spare parts Check the soldering joints of the parts concerned with regard to the fault symptom e g soldered connectors or switches and resolder them if necessary Level 2 only Remove excess soldering flux after repair Observe the torque requirements when assembling the unit Preferably use your own equipment for testing E g if the customer complains about charger function please test the ph...

Страница 5: ... can also find needed information in different folders like Support Library Phones Service Manuals Service Bulletins Software Repair Information Level 1 2 e learning on NOKIA Online PATHFINDER FOR WORKSHOP STAFF 3 Online Troubleshooting Product Information Videos Disassembly Assembly can be found on NOKIA Online NOKIA Online Care Services Training Phone Models Level 1 2 e learning courses offer a ...

Страница 6: ...91 RM 92 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 27 Recommendation for the ecologically friendly disposal of components Colorized components show the different catego ries See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL EXPLODED VIEW AND COMPONENT DISPOSAL 4 ...

Страница 7: ...ransfer CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 29 Mrz 2007 Service Manual N80 RM 91 RM 92 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 27 SPARE PARTS OVERVIEW 5 ...

Страница 8: ...OKIA Corporation All rights reserved Approved 2 0 MGR Page 27 Please replace this page placeholder with the latest corresponding Service Bulle tins spare parts SWAP units and service tools from NOL This will ensure that you are using up to date order codes only Therefore Service Bulletins on NOL have to be checked on daily basis SPARE PARTS LIST 6 ...

Страница 9: ...8 Universal Power Supply is used to power FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BL 5B Li Ion 820 mAh battery provides power in a lightweight package Headset HS 23 Small and lightweight stereo headset with handsfree functionality volume control push to talk support and comfortable earpieces for listening to the FM radio or ...

Страница 10: ...0431 Tonichi torque driver NOKIA No 6901525 Hoya micro Fibre cloth MX304 Dastex gloves S M XL Artilux goggles AH166 Wera bit T5 867 4TX 5x50 Wera 867 4 6IP 50mm Torx 6 PLUS Wera bit T6 867 4TX 6x50 Wera 867 1 5IP 25mm Torx 5 PLUS Wera bit T6 PLUS 867 4TX 6IP Facom side cutter 416E Facom T5 driver SP 14032 Facom T6 driver SP 14033 Facom slot screwdriver AEF 2x35 E Wetec tweezers 7abb SA ESD Wetec t...

Страница 11: ...al N80 RM 91 RM 92 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 27 SW UPDATE 8 Flash Concept Point of Sales To use the FLS 4S Flash Dongle you should follow the user s guide inside the sales package Always check for the latest ver sion of flash software which is available on NOKIA Online ...

Страница 12: ...a film 4 Open the C COVER 5 Unscrew the Torx Plus size 6 SCREWS in the order shown For assembly use the reverse order with a torque setting of 14Ncm 6 Place the SRT 6 between the A COVER and the UI FRAME ASSY and unlock the first snap Then follow the order shown in the picture 7 7 Unlock the four snaps with the SRT 6 in the shown direction 8 Remove the A COVER SS 51 SS 45 CAMERA REMOVAL TOOLS DENT...

Страница 13: ...rotect the LCD ASSY with a film 11 Unscrew the Torx Plus size 6 SCREWS in the order shown For assembly use the reverse order with a torque setting of 14Ncm 12 Remove the UI KEYMAT PWB S60 ASSY 13 Hold the FLEXI CONNECTOR pressed while opening the LCD K2 connector Note Do not over stress the FLEXI when disconnecting 14 Unlock the LCD K2 from the UI FRAME ASSY with the SS 93 15 Place the SS 93 betwe...

Страница 14: ... the UI SUPPORT NOTE When assembling the UI SUPPORT it is important to place it under the marked edge 19 Push out the EARPIECE 20 Unlock and remove the VGA CAMERA with the SS 51 Note the guide pin when re assembling the CAMERA 21 Lift up the 1MJ UI PWB ASSY with the SRT 6 carefully Do not damage the two snaps on both sides of the FLEX I CONN MODULE 22 Gently lift a bit the UI PWB 23 Take special c...

Страница 15: ...he spring contacts of the BOARD TO BOARD CONNECTOR 26 Now remove the UI PWB ASSY 27 Open the UI FRAME ASSY a bit as shown Do not separate the parts yet 28 First start to unlock the first snap and then follow the shown order in picture 29 29 To unlock the KEYMAT BEZEL use the SRT 6 to open the 5 snaps in the shown order and at the correct place 30 To open the snaps 2 5 only stick in the SRT 6 betwe...

Страница 16: ...5 Remove the ITU KEYMAT 36 Unscrew the Torx Plus size 6 SCREWS in the order shown For assembly use the reverse order with a torque setting of 23Ncm Always use new SCREWS when re assembling the unit 37 Close the SLIDE ASSY 38 Remove the UI FRAME SPARE include the ENGINE SHIELD ASSY 39 Do not pull the SLIDE ASSY apart unless replacement is necessary 40 Mind the correct assembling when connecting the...

Страница 17: ... 43 Note For assembling ensure the correct position of the CAMERA MACRO KEY in the B COVER ASSY and 44 the camera macro lever of the 3MP CAMERA on the ENGINE MODULE 45 Note After placing the ENGINE MODULE into the B COVER ASSY check the window inside the battery housing if the CAMERA MACRO KEY and camera macro lever correct fit together 46 Remove the VIBRA 47 Use the DC Plug to remove the DC JACK ...

Страница 18: ...river as a fulcrum when removing the C COVER CATCH SPRING 50 The C COVER CATCH drops out easily 51 Push out the CAMERA KEY Mind the correct assembling of the CAMERA KEY small picture 52 Unlock the snap of the BATTERY BASE ASSY 53 Gently remove the BATTERY BASE ASSY 54 Remove the BLUETOOTH ANTENNA ASSY 55 Remove the SD CARD DOOR 56 Lift up the IHF SPEAKER a bit and remove it Note the guide pin when...

Страница 19: ...ft snap with the SRT 6 position 1 and hold it while levering up the ANTENNA ASSY with the SS 93 position 2 Now fix with your thumb the lifted 59 ANTENNA ASSY on the left side and unlock the right snap with the SRT 6 After the snap is unlocked 60 lift the right side of the ANTENNA ASSY You still need moderate force to remove it from the B COVER ASSY Ensure not do damage the ANTENNA ASSY 61 Push out...

Страница 20: ...CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 29 Mrz 2007 20 Service Manual N80 RM 91 RM 92 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 27 LEGEND FOR QUICK TROUBLE SHOOTER 0 ...

Страница 21: ...er CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 29 Mrz 2007 21 Service Manual N80 RM 91 RM 92 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 27 QUICK TROUBLE SHOOTER PART 1 ...

Страница 22: ...r CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 29 Mrz 2007 22 Service Manual N80 RM 91 RM 92 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 27 QUICK TROUBLE SHOOTER PART 2 2 ...

Страница 23: ...r CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 29 Mrz 2007 23 Service Manual N80 RM 91 RM 92 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 27 QUICK TROUBLE SHOOTER PART 3 3 ...

Страница 24: ...r CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 29 Mrz 2007 24 Service Manual N80 RM 91 RM 92 Copyright 2006 NOKIA Corporation All rights reserved Approved 2 0 MGR Page 27 QUICK TROUBLE SHOOTER PART 4 4 ...

Страница 25: ... camera Press the Camera Button to take a photo This Image will be saved to Gallery into the Photos folder automatically Test was successful if the Image appears on your Display The camera is ok Select Options Select Delete Select Yes VGA Camera Test Press the red receiver button to reach the Home Menu Press the Camera Button to open thr camera modus Select Use secondary camera Press the Button to...

Страница 26: ...a Class 1 Laser product Reference unit Bluetooth infrared activated Test unit Settings on the test unit Press the red End key to reach the Home Menu Press the Menu key and select Contacts for an entry If phone and SIM memory is empty create one new entry Select an entry Select Options Select Send A for infrared test Select Via infrared If sending of business card fails make sure again that infrare...

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