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Training and Vendor Development

CMO Operations & Logistics

Multimedia Creation & Support

CONFIDENTIAL

15.Oct.2007

10

 Service Manual 6085 RM-198 / 6086 RM-188/RM-260

Copyright © 2006-2007 NOKIA Corporation. All rights reserved.

Approved 10.0

MGR

Page

(46)

UPPER BLOCK DISASSEMBLY

7. 

1. Needed tools: SS-88 camera removal tool, the SS-6, the SS-

93, metal tweezers, a bit holder with a Torx Plus size 6 bit, a 

torque driver...

2. ... and the SS-104 for fitting the adhesives and displays.

3. Always cover the windows with a protective film.

4. Remove the battery if it is still inserted.

5. Use the SS-93 to pry open the B-COVER UPPER ASSEMBLY, 

starting at the top.

6. Release the clips shown, on both sides.

Содержание 6085 - Cell Phone 4 MB

Страница 1: ...GSM EDGE phone 850 900 1800 1900MHz Camera VGA camera with 4x digital post zoom Display Main display 128 x 160 pixel 1 8 CSTN passive LCD with 262 144 colors Cover display 96 x 68 pixel FSTN black white with blue LEDs Bluetooth FM stereo radio Connector Pop Port Connector Memory microSD SERVICE MANUAL Level 1 2 Environmental characteristics Lead free soldered Transceiver with BL 5C Li Ion battery ...

Страница 2: ...pdate Approved 9 0 28 Sept 2007 Exploded view Spare Parts overview update Approved 10 0 15 Oct 2007 Exploded view Spare Parts overview update Page TABLE OF CONTENTS INTRODUCTION 1 3 EXPLODED VIEW 2 4 SPARE PARTS OVERVIEW 3 5 LEVEL 2 SOLDER COMPONENTS 4 6 SERVICE DEVICES 5 7 SW UPDATE 6 9 UPPER BLOCK DISASSEMBLY 1 7 0 UPPER BLOCK ASSEMBLY 1 8 5 LOWER BLOCK DISASSEMBLY 2 9 3 LOWER BLOCK ASSEMBLY 2 1...

Страница 3: ...ONIC ENGINE MANAGEMENT SYSTEMS 1 AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY THE HANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE 2 ATMOSPHERES EG PETROL STATIONS SERVICE ...

Страница 4: ... Creation Support CONFIDENTIAL 15 Oct 2007 4 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL EXPLODED VIEW 2 ...

Страница 5: ... CMO Operations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 5 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 SPARE PARTS OVERVIEW 3 ...

Страница 6: ...O Operations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 6 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 LEVEL 2 SOLDER COMPONENTS 4 ...

Страница 7: ...e and flash device incorporated into one package devel oped specifically for POS use ACF 8 Universal Power Supply is used to power FLS 4S Travel Charger AC 4 Small and lightweight charger for fast charging of your phone battery Internal Battery BL 5C Inserted under the back cover this Li Ion battery provides power in a lightweight package SS 104 Domesheet Display alignment jig SS 88 Camera removal...

Страница 8: ...tion All rights reserved Approved 10 0 MGR Page 46 SS 6 Hinge opening tool RJ 154 Soldering Jig Lead free Solder Wire Mandatory for lead free products Level 2 only 0772040 NMP Standard Toolkit V2 For more informations refer to the Service Bulletin SB 011 on NOKIA Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on NOKIA Online ...

Страница 9: ... RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 SW UPDATE 6 Flash Concept Point of Sales To use FLS 4S Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on NOKIA Online ...

Страница 10: ...GR Page 46 UPPER BLOCK DISASSEMBLY 7 1 Needed tools SS 88 camera removal tool the SS 6 the SS 93 metal tweezers a bit holder with a Torx Plus size 6 bit a torque driver 2 and the SS 104 for fitting the adhesives and displays 3 Always cover the windows with a protective film 4 Remove the battery if it is still inserted 5 Use the SS 93 to pry open the B COVER UPPER ASSEMBLY starting at the top 6 Rel...

Страница 11: ... 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 7 Shift the B Cover Assy to the hinge direction and lift it up 8 Cover the LCD PM with a protective film 9 Carefully release and remove the CAMERA MODULE with the SS 88 Camera removal tool 10 Disconnect the flex connector 11 Carefully release the adhesive of the LCD PM with the SS 93 12 Remove the LCD PM ...

Страница 12: ...OKIA Corporation All rights reserved Approved 10 0 MGR Page 46 13 Disconnect the flex connector 14 Fit the Torx Plus size 6 bit 15 Unscrew the four screws and remove them 16 Lift out the PWB 1WJ 17 Cover the innerside window with a plastic film 18 Carefully lift out the EARPIECE Note that the Speaker Gasket will be destroyed during the removal and must be replaced when reassemble ...

Страница 13: ...M 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 19 Cover the display with a plastic film 20 Release the flex connector 21 Release the LCD BACK ADHESIVE with the SS 93 22 Carefully remove the LCD CSDN 23 Push out the glued in LCD WINDOW 24 Unlock the clips of the ANTENNA CAP ...

Страница 14: ...d Approved 10 0 MGR Page 46 25 Remove the cap as shown 26 Bend down the hinge module with the SS 6 first Note that the SS 6 is very delicate and can be break easily 27 Now lock the HINGE with a torx bit size 6 or similar 28 Now the A COVER UPPER ASSEMBLY can be removed easily Mind the flex foil The Hinge can be pulled out after the spring expanding carefully if needed 29 The disassembly procedure ...

Страница 15: ...right 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 UPPER BLOCK ASSEMBLY 8 1 Assembly 2 Place the A COVER UPPER ASSEMBLY After locking the HINGE is shown 3 Mind the flex foil 4 Now expand the HINGE MODULE by removing the tool 5 Ensure that the hinge expands completely before going on 6 Place the ANTENNA CAP and click it into its place ...

Страница 16: ... NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 7 Use the SS 104 jig for positioning the displays and gasket correctly 8 Peel up the protective films from the displays 9 Place the displays into their compartments as shown 10 Fit new gaskets on the PWB 1WJ for both displays 11 Now position the PWB to the guides of the jig 12 Both guides must be fitted correctly ...

Страница 17: ...7 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 13 Place the PWB over the LCD PM first 14 Mind the guides 15 Push it down evenly 16 Release the lever and remove the PWB 17 Position the PWB to the LCD CSTN 18 Again mind the guides ...

Страница 18: ...M 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 19 Close the flex connector 20 Cover the LCD with a protective film 21 Smooth down the PWB evenly 22 Cover the LCD CSTN with a protective film too 23 Close the flex connector 24 Insert the EARPIECE into ist recess Note that a new speaker gasket must be fitted first ...

Страница 19: ...Oct 2007 19 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 25 Push it down evenly 26 Remove the protective film 27 Place the PWB into the A COVER ASSEMBLY 28 Mind the guides 29 Insert the screws 30 Set the correct torque ...

Страница 20: ... 2007 20 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 31 Tighten all screws 32 Close this connector 33 Insert the CAMERA MODULE with the SS 88 34 Note the alignment tab 35 Push it down evenly 36 Remove the protective film ...

Страница 21: ... rights reserved Approved 10 0 MGR Page 46 37 Fit a new SECONDARY GASKET to the B COVER ASSEMBLY if not already done 38 Place the B COVER at the shown side first and shift it into the correct position 39 Click all snaps into their places 40 Note the correct positioning of the rear clips 41 Open the unit check the display and window for cleanness 42 Fit the new LCD WINDOW beginning at the hinge sid...

Страница 22: ...MO Operations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 22 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 43 Smooth it down evenly ...

Страница 23: ... All rights reserved Approved 10 0 MGR Page 46 LOWER BLOCK DISASSEMBLY 9 1 Needed tools The SS 93 metall tweezers a dental pick a bitholder a Torx Plus size 6 bit and a torque driver 2 Cover the windows with a protective film 3 Unlock both latches of the ANTENNA CAP 4 Open the assembly release both upper clips of the ANTENNA CAP 5 Now the cap can be removed easily 6 Fit the Torx Plus size 6 bit ...

Страница 24: ...6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 7 Unscrew the four screws 8 Remove the screws 9 Gently pry open the C COVER with the SS 93 10 Carefully lift up the cover 11 Lift up the ENGINE MODULE keep in mind that the flex foil is still connected 12 Open the connector with the SS 93 ...

Страница 25: ...260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 13 Push out the KEYMAT 14 Remove the DC JACK with the DC PLUG 15 Ease the MICROPHONE with the dental pick 16 Carefully bend the C COVER as shown to release the clips holding the ANTENNA COVER 17 Lever out the VIBRA MOTOR 18 Release one clip of the SIM LID and remove it ...

Страница 26: ...198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 19 Lever out the IHF SPEAKER with the SS 93 first 20 Remove it with tweezers now Bear in mind that the IHF GASKET will be destroyed during the removal and must be renewed when reassembly 21 The disassembly procedure is now finished ...

Страница 27: ...n All rights reserved Approved 10 0 MGR Page 46 1 Assembly 2 Fit a new IHF GASKET and place the IHF SPEAKER into the ANTENNA MODULE Mind the correct positioning of the spring contacts Smooth it down evenly 3 Insert the SIM LID and close it 4 Place the VIBRA MOTOR Do not bend the spring contacts 5 Click the ANTENNA MODULE into the C COVER 6 Ensure ist correct positioning LOWER BLOCK ASSEMBLY 10 ...

Страница 28: ... 28 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 7 Insert the MICROPHONE 8 And the DC JACK 9 Place the KEYMAT 10 Mind the correct positioning 11 Bring the ENGINE MODULE into position near the hinge 12 Close the flex connector ...

Страница 29: ...6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 13 Position the ENGINE MODULE into the cover 14 Now align the C COVER above the A COVER and push it down evenly 15 Insert the screws 16 Set the correct torque 17 Apply the torque to all screws 18 Fit the ANTENNA CAP ...

Страница 30: ...ce Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 19 Click the snaps into their places beginning from the upper side of the ANTENNA CAP 20 Note the correct positioning of the snaps gefore going on 21 Complete the assembly with the BATTERY COVER ...

Страница 31: ...erations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 31 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 LEGEND FOR QUICK TROUBLE SHOOTER 11 ...

Страница 32: ...perations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 32 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER POWER ON 12 ...

Страница 33: ...perations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 33 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER CHARGING 13 ...

Страница 34: ...erations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 34 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER NO SERVICE 14 ...

Страница 35: ... Operations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 35 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER SIM 15 ...

Страница 36: ...perations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 36 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER EARPIECE 16 ...

Страница 37: ...rations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 37 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER IHF SPEAKER 17 ...

Страница 38: ...ations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 38 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER DISPLAY SMALL 18 ...

Страница 39: ...perations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 39 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER DISPLAY 19 ...

Страница 40: ...erations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 40 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER MICROPHONE 20 ...

Страница 41: ...Operations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 41 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER KEYMAT 21 ...

Страница 42: ...Operations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 42 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER VIBRA 22 ...

Страница 43: ...rations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 43 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER VOLUME KEYS 23 ...

Страница 44: ...erations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 44 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER CAMERA KEY 24 ...

Страница 45: ...ions Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 45 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER MEMORY CARD READER 25 ...

Страница 46: ...Operations Logistics Multimedia Creation Support CONFIDENTIAL 15 Oct 2007 46 Service Manual 6085 RM 198 6086 RM 188 RM 260 Copyright 2006 2007 NOKIA Corporation All rights reserved Approved 10 0 MGR Page 46 QUICK TROUBLE SHOOTER CAMERA 26 ...

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