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OPERATION

2

Falcon

2800 Plus   (02–00)

This manual is furnished with each new model. It
provides necessary operation and maintenance
instructions and an illustrated parts list.

Read this manual completely and understand the
machine before operating or servicing it.

When ordering replacement parts, use the Parts Lists
in this manual. Before ordering parts or supplies, be
sure to have your machine model number and serial
number handy. Parts and supplies may be ordered by
phone or mail from any authorized Service Center or
Distributor.

This machine will provide excellent service. However,
the best results will be obtained at minimum costs if:

The machine is operated with reasonable care.

The machine is maintained regularly - per the
machine maintenance instructions provided.

The machine is maintained with manufacturer
supplied or equivalent parts.

MACHINE DATA

Please fill out at time of installation for future reference.

Model No.-

Install. Date -

Serial No.-

2000 Tennant Company         Printed in U.S.A

Nobles is a registered United States trademark of Tennant Company.
Specifications and parts are subject to change without notice.

TABLE OF CONTENTS

SAFETY PRECAUTIONS

3

. . . . . . . . . . . . . . . . . . . 

SETUP AND OPERATION

4

. . . . . . . . . . . . . . . . . . 

INSTALLING MACHINE

4

. . . . . . . . . . . . . . . . . 

TRANSPORTING MACHINE

4

. . . . . . . . . . . . . 

FILLING SOLUTION TANK

4

. . . . . . . . . . . . . . 

ADJUSTING CONTROL GRIP HEIGHT

4

. . . 

CONNECTING MACHINE 
TO POWER SOURCE

5

. . . . . . . . . . . . . . . . . . 

CLEANING CARPET

5

. . . . . . . . . . . . . . . . . . . . 

OPERATING PRESPRAY WAND

6

. . . . . . . . . 

ADJUSTING BRUSH HEIGHT

6

. . . . . . . . . . . 

CIRCUIT BREAKERS

7

. . . . . . . . . . . . . . . . . . . 

UPHOLSTERY TOOL SETUP AND 
OPERATION (OPTION)

7

. . . . . . . . . . . . . . . . . . . . . 

DRAINING TANKS

7

. . . . . . . . . . . . . . . . . . . . . . . . . 

MACHINE MAINTENANCE

8

. . . . . . . . . . . . . . . . . . 

DAILY MAINTENANCE

8

. . . . . . . . . . . . . . . . . . 

WEEKLY MAINTENANCE

8

. . . . . . . . . . . . . . . 

MONTHLY MAINTENANCE

9

. . . . . . . . . . . . . . 

QUARTERLY MAINTENANCE

9

. . . . . . . . . . . 

ADJUSTING DRIVE BELT

9

. . . . . . . . . . . . . . . 

TROUBLE SHOOTING

10

. . . . . . . . . . . . . . . . . . . . 

PARTS LIST

12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

SOLUTION TANK/
RECOVERY TANK GROUP

12

. . . . . . . . . . . . . 

DRIVE GROUP

14

. . . . . . . . . . . . . . . . . . . . . . . 

REAR PANEL GROUP

16

. . . . . . . . . . . . . . . . . 

CONTROL CONSOLE GROUP

18

. . . . . . . . . 

BRUSH HOUSING GROUP

20

. . . . . . . . . . . . . 

SOLUTION SYSTEM GROUP

22

. . . . . . . . . . 

PICK–UP HEAD GROUP

24

. . . . . . . . . . . . . . . 

PUMP BREAKDOWN

25

. . . . . . . . . . . . . . . . . . 

ELECTRICAL DIAGRAMS

26

. . . . . . . . . . . . . . . . . 

OPTIONS

28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Содержание 608352

Страница 1: ...ctor Falcon 2800 Plus Operator and Parts Manual 607210 Rev 00 02 00 CUSTOMER SERVICE 1 800 365 6625 OUTSIDE U S 1 616 786 2330 FAX 1 800 678 4240 NOBLES 12875 RANSOM STREET HOLLAND MI 49424 U S A TM M...

Страница 2: ...quivalent parts MACHINE DATA Please fill out at time of installation for future reference Model No Install Date Serial No 2000 Tennant Company Printed in U S A Nobles is a registered United States tra...

Страница 3: ...nplug by pulling on cord Do not stretch cord Do not handle plug with wet hands Keep cord away from heated surfaces Go slow on inclines and slippery surfaces Use care when reversing machine Report mach...

Страница 4: ...ing To raise brush pull brush lever backwards arrow C until it latches Figure 2 A B C FIG 2 FILLING SOLUTION TANK Open fill port door at front of machine and fill with 106 liters 28 gal of hot water 6...

Страница 5: ...od 1 Turn on main power switch 2 Select cleaning mode Position cleaning mode switch towards INTERIM CLEANING or RESTORATIVE CLEANING Figure 7 FIG 7 RESTORATIVE CLEANING Use this mode to restore heavil...

Страница 6: ...warranty 9 Turn pump switch off just before stopping to vacuum up excess water 10 Check remaining solution in solution tank when cleaning To check look at clear gallon marker hose at rear of machine...

Страница 7: ...fabric 1 Vacuum fabric before cleaning 2 Test fabric for color fastness To test pour a small amount of cleaning solution on a white cloth Hold cloth against a hidden area of upholstery for 60 seconds...

Страница 8: ...ank and recovery dome 2 Remove float shut off screen and clean Screen is located in recovery tank Figure 18 FIG 18 3 Drain solution tank To drain use clear drain hose at rear of machine 4 Remove any c...

Страница 9: ...t must be properly adjusted to eliminate any slippage See ADJUSTING DRIVE BELT NOTE Belt may slip if wet QUARTERLY MAINTENANCE EVERY 250 HOURS OF USE Inspect vacuum motor for carbon brush wear Replace...

Страница 10: ...et screws for brush pulley or motor pulley are loose Tighten set screws Vacuum motor does not operate Faulty vacuum switch Contact Service Center Vacuum motor thermal overload tripped Check air flow f...

Страница 11: ...ulty pump switch Contact Service Center Faulty solution pump Contact Service Center Machine does not move when rotating control grips Reverse release lever engaged Disengage reverse release lever rota...

Страница 12: ...09 99 12 SOLUTION TANK RECOVERY TANK GROUP 1 2 4 5 6 3 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 27 28 29 30 31 32 33 34 35 14 36 38 39 43 42 40 41 37 44 45 46 47 48 49 49 50 51 52...

Страница 13: ...1 REF PART DESCRIPTION QTY 30 103037 WHEEL 2 31 140008 WASHER FLAT 1 2 2 32 140234 SCREW 1 2 13 X 2 1 2 2 33 230400 BK WELDMENT CHASSIS 1 34 130290 CORD ASM BASE 18 3 X 36 1 35 140921 SLEEVE DRAIN HOS...

Страница 14: ...PARTS LIST Falcon 2800 Plus 09 99 14 DRIVE GROUP 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 14 15 19 20 21 22 23 17 24 25 26 2 3 28 29 30 31 19 32 33 34 35 36 37 38 43 39 40 41 42 44 45 46 47 48 49 27 1...

Страница 15: ...ELT 1 22 230762 PULLEY AXLE 1 23 140028 WASHER FLAT 3 8 1 24 230764 PULLEY IDLER 1 25 140231 SCREW 3 8 X 1 1 2 1 REF PART DESCRIPTION QTY 26 140545 NUT JAM 3 8 16 1 27 230400 BK WELDMENT CHASSIS 1 28...

Страница 16: ...ARTS LIST Falcon 2800 Plus 09 99 16 REAR PANEL GROUP 1 2 3 4 5 6 7 8 9 10 5 11 12 13 14 15 16 17 5 5 18 19 20 2 21 22 2 21 23 5 24 25 26 27 29 10 5 17 28 5 17 31 31 32 33 30 34 35 36 37 38 39 40 41 41...

Страница 17: ...16 140232 SCREW 3 8 16X1 1 4 1 17 140136 BUSHING 3 8 ID X 1 2 OD X 260 1 18 140508 NUT HEX 5 16 24 ZINC 1 19 140119 JOINT BALL LIFT ROD 2 20 230412 ROD LIFT BRUSH 1 REF PART DESCRIPTION QTY 21 140314...

Страница 18: ...Falcon 2800 Plus 02 00 18 CONTROL CONSOLE GROUP 1 2 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53...

Страница 19: ...TED 3 4 ID 1 25 230613 TUBE HANDLE ADJUSTMENT 1 26 230648 PIN HANDLE ADJUSTMENT LOCK 2 27 140415 SPRING LOCK PIN 1 28 230649 PIN HANDLE ADJUSTMENT 2 REF PART DESCRIPTION QTY 29 608838 PLATE CONTROL CO...

Страница 20: ...PARTS LIST Falcon 2800 Plus 09 99 20 BRUSH HOUSING GROUP 1 2 3 4 6 7 8 9 10 5 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38...

Страница 21: ...H 1 140859 SET SCREW PULLEY 1 18 100005 GASKET BEARING BLOCK 1 19 230261 BLOCK BEARING 2 20 140125 BEARING BRUSH 2 REF PART DESCRIPTION QTY 21 100049 SEAL BRUSH BEARING 2 22 230406 SHAFT BRUSH 22 1 23...

Страница 22: ...alcon 2800 Plus 02 00 22 SOLUTION SYSTEM GROUP 2 1 3 2 4 5 6 7 9 10 8 12 13 2 4 14 8 11 9 10 11 15 15 16 16 17 18 19 11 20 15 21 22 23 16 24 25 26 27 28 29 30 31 32 34 33 35 36 20 15 37 26 38 41 27 26...

Страница 23: ...PTER 1 4F X 1 4M 1 20 150511 FITTING 1 4FX3 8H BARB 2 21 609432 HOSE 3 8 ID X 13 1 22 609433 HOSE 3 8 ID X 32 1 REF PART DESCRIPTION QTY 23 140310 CLAMP HOSE 5 16 7 8 1 24 150406 FITTING 1 4MX1 4F ELB...

Страница 24: ...9 140136 BUSHING 3 8 X 1 2 3 10 140407 SPRING 1 11 230413 ROD PRESSURE SPRING 1 12 140423 SPRING BRUSH PRESSURE 1 13 230404 BK BRACKET PIVOT BRUSH ASM 1 14 140516 NUT LOCK NYLON INSERT 1 2 4 REF PART...

Страница 25: ...CH 1 190172 KIT PRESSURE SWITCH VITON 1 190134 KIT DIAPHRAGM ONLY 1 2 190128 KIT UPPER PUMP HOUSING 1 190124 KIT CHECK VALVE ONLY 1 REF PART DESCRIPTION QTY 3 190171 KIT VALVE VITON 1 4 190131 KIT SER...

Страница 26: ...ER MAIN SWITCH SPEED CONTROL BOARD AC AC A A F HI W LO 5 kW POTENTIOMETER AC AC GRN GRN GRN GRN BLK BLK WHT BLKBLK WHT BLK BLK WHT BLK WHT RED ORG WHT RED ORG WHT WHT WHT BLK GRY PNK BLK BLU WHT WHT B...

Страница 27: ...SWITCH VACUUM SWITCH ROLL SWITCH 1 ROLL SWITCH 2 SPEED CONTROL BOARD TERMINALS PUMP SWITCH SOLENOID AC AC A A F HI W LO SOLUTION PUMP CIRCUIT BREAKER 2 5 AMP VACUUM MOTOR BRUSH MOTOR CIRCUIT BREAKER...

Страница 28: ...2 1 Assembly Included in Assembly 127 mm 5 in UPHOLSTERY TOOL 10 2 11 12 13 9 8 5 4 3 6 1 7 REF PART DESCRIPTION QTY 200505 TOOL HAND 5 COMPLETE 1 1 200431 BK TOOL HAND 1 2 150913 COUPLER QUICK SER 6...

Страница 29: ...NDLE 1 8 140605 PIN HANDLE 1 9 140520 NUT PUSH 2 10 210150 VALVE FLOW CONTROL 1 11 190603 KIT VALVE PIN SPRING 1 12 210148 CAP HEX VALVE 1 13 150403 ELBOW 1 4 45 1 14 150615 NIPPLE CLOSE 1 4 1 15 1509...

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