Machine Parts
0
Stand Post
0
Stand Bottom Plate
9
Stand
Triangle
Top Plate
G)
Frame Assembly
0
Back Post w/Swivel Tee Pre-Installed
0
Posi-Clamps
0 Bead Breaker Platen Block
CD
Bead Breaker Arm
0
ATV
Be
ad Breaker "Tee"
f)
Slide Arm
0
Center Post
4n
Tool Collar
Assembly Parts
G
5/16"
x 5/16" set screw (
4
installed
)
0
1/2"
x 1"
H
ex bolt (3)
G
1/2"
Flat
Washer (
3
)
9
5/16" x
1/2
" Flat Socket Head Screw (
16
)
0
3" Carriage Bolt and Locking Knob
(1)
(!)
5/16" Flat Washer
(1)
G
5/16"
x 3/4" Shoulder Bolt (
2
)
0
1/4" Nylock Nut (
2
)
G
Center Post Knob (1)
0
5/16" x 1 /2" Flat Socket Head Screw (12)
Gl)
3/16" Allen Wrench (
1 -
in stand box)
<B
5/32" Allen Wrench (
1 -
with M/D Handle)
Changer Placement:
We recommended assembling the tire changer before mounting to the floor so the user will better understand the space needed for the changer and changer tools. We
recommend providing a 5-foot clearance circle from the center of the frame assembly, and 12” clearance from the rear of the machine to any wall.
See Figure B.
STEP 1
Attach Bead Breaker Platen (G) to the top of Stand Base (B) using 2 Screws (W). The side with chamfered (counter-sunk) holes is the bottom of the Stand Base (B).
STEP
2
Attach Stand Base (B) and Stand Triangle Top (C) to Stand Post (A)
u
sing 16 Screws (S). There are 8 screws for each plate, but only 4 of each are shown on the diagram due to a design
revision.
The notch in the Stand Triangle goes towards the front.
The bead breaker tab on the stand post should
face the front as well
.
Make sure all threads of all screws are started before
tightening and be certain to tighten these screws securely.
STEP
3
Attach 3 frame arms (D) using 2 "Y-plates"
as shown
, fastening with 6 screws (Z) on top and bottom.
Make sure all threads of all screws are started before tightening.
STEP
4
Attach Frame Assembly (D) to the Stand Assembly in the orientation pictured, using 3 1/2" hex bolts (Q) and
6
washers (R).
Use a 3/4" (19mm) wrench to tighten.
STEP
5
Do not remove the Swivel Tee from Back Post (E)!
STEP
6
Secure Tool Collar (N) onto the Back Post (E), approximately 1/8" below Swivel Tee by tightening 2 set screws (P).
You may align the tool collar in the orientation you find most
convenient.
STEP
7
Slide Back Post (E) into the top of the Frame (D) so that it extends
6
" below rear frame arm collar. Tighten (4) set screws (P).
STEP 8
Attach Bead Breaker Arm (H) to the
top hole in the tab on the
Stand Post (A) using a
3/4" shoulder bolt (V)
and
a Nylock Nut (X)
.
(There will be play in this joint -- this is by design!!!)
STEP 9
Attach Bead Breaker "Tee" (I) to the Bead Breaker Arm (H) using the
other 3/4"
shoulder bolt (
V
) and Nylock nut (X). Verify proper alignment of the tee so that
t
he
curve of the tee aligns
with the curve on a wheel
.
Use 5/32" Allen Wrench and 7/16" wrench on Nylock nut to tighten. (There will be play in this joint -- this is by design!!!)
STEP 10
Insert Slide Arm (J) in the opening of the Swivel Tee as shown with the larges holes at the front and oriented up and down. Tighten the Locking Knob (T) to secure the slide arm in
position.
Do not over-tighten.
The upper arm should swing side-to-side freely at this time.
STEP 11
Insert the Center Post (K) into the hole on the end of the Upper Arm (J) with the pin pointing down. Hold the center post in position using the Center Post Knob (Y) on the side. There is a
cup
in the center of the “Y-plate” on the Frame Assembly where you can engage the
c
enter post for single-sided swingarm wheels, automotive wheels, or any wheels with a large axle opening
(the center post will not fit through all wheels, for such wheels the
steel
eccentric pin should be engaged in the bearing
, the non-marring insert should protect bearing seals
).
STEP 12
Mount the tire changer to a suitable floor using anchors.
STEP 13
Compare your assembled changer to the photo in Figure C to verify everything was done correctly.
STEP 1
4
Please visit the Video Library on our website to familiarize yourself with tire changer use and technique prior to changing your first tire.
Parts, labels, names, drawings, pricing and availability are subject to change without notice. Contact us or see our website if you have any questions.
REV.
8
/2019CA
Figure
A
-
Exploded Diagram
Cycle Hill
® HD
Plus
Tire Changer
Assembly Diagram & Instructions