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Ⅰ.Outline 

The PRL600A is a pneumatic-hydraulic tool with high air pressure specifications, 
which is suitable for setting POP rivets φ4.0mm-φ4.8mm. 
 
1.Models 

Select the model according to the rivet size and conditions of use. (Table 1) 
 

Table1 

※ Standard parts 

 

Rivet size

(φmm) 

Nose piece

Mandrel 

guide 

ass

Ejector complete

PRL600A-4,5 

PRL600A-160/5 

PRL600A-4,5-150L 

PRL600A-160/515 

PRL600A-4,5-200L 

 
  4:3.2 
  5:4.0 

 

4:PRN414 

5:PRN514 

PRL600A-160/520 

 
PRL600A-161/5 

PRL600A-6、6S 

PRL600A-160/6S 

PRL600A-6、6S-150L 

PRL600A-160/6S15 

PRL600A-6、6S-200L 

 

4.8 

 

6 :PRN610 

6S:PRN6S0 

PRL600A-160/6S20 

 
PRL600A-161/6S 

Model 

* The rivet size can be changed by interchanging the nosepiece, mandrel guide 

assembly and ejector complete. 

2.Nosepiece 

Use an appropriate nosepiece according to the type and size of rivet. 
(Table 2) 
Using  a  different  size  nosepiece  may  cause  faulty  rivet  setting  or  tool 
malfunctions. 

Table 2 

 

Closed end 

Rivet type 

 

Rivet 
diameter(φmm)

 

 
O p e n   e n d

 

Steel mandrel 

Aluminum 

mandrel 

Stainless steel

mandrel 

4.0 

PRN514

PRN524 

PRN534 

PRN514 

4.0(SD5HR) 

PRN614

− 

− 

− 

4.8 

PRN614

PRN624 

PRN634 

PRN614 

4.8(SD6HR) 

PRN6S 

− 

− 

− 

 

3.Tool specifications 

Tool specifications are as shown in Table 3. 

Table 3 

 

Model 

Weight 

(kg) 

Length 

(mm) 

Height 

(mm) 

Stroke 

(mm) 

*Air pressure 
       (Mpa) 

PRL600A-4,5,6,6S 

0.99 

293 

PRL600A-4,5,6,6S-150L 

1.09 

339 

PRL600A-4,5,6,6S-200L 

1.19 

390 

 

250 

 

18 

 

0.35〜0.8 

(3.6〜8.2kgf/cm2)

*The PRL600A has high air pressure specifications. It is normally used at 
between 0.35Mpa

 

and 0.8Mpa, but can also be used at lower air pressures depending 

on the type and size of rivet. 

 
 
 
 

1 

Содержание PRL600A

Страница 1: ...PRL600A POP RIVETER INSTRUCTION MANUAL NIPPONPOPRIVETSANDFASTENERSLTD 2000 9 13 ...

Страница 2: ...uide assembly and ejector complete 2 Nosepiece Use an appropriate nosepiece according to the type and size of rivet Table 2 Using a different size nosepiece may cause faulty rivet setting or tool malfunctions Table 2 Closed end Rivet type Rivet diameter φmm O p e n e n d Steel mandrel Aluminum mandrel Stainless steel mandrel 4 0 PRN514 PRN524 PRN534 PRN514 4 0 SD5HR PRN614 4 8 PRN614 PRN624 PRN634...

Страница 3: ...sed or when the tool is left unattended for long periods with the air connected Screw the valve shutter until it stops Valve shutter PRL600 25 MCS Catcher complete PRL800 50 Joint Rc1 4 Figure 1 Trigger PRL600 72 Ⅲ Cautions for use 1 Air pressure Always ensure that the tool has sufficient air pressure to set rivets If the necessary air pressure cannot be ensured use a booster valve Reference The a...

Страница 4: ...e 3 Adding oil Every 30 000 rivets Stroke recovery prevents faulty operation 4 Replacing the jaws Every 50 000 rivets Replaced due to the service life prevents faulty operation 5 Replacing the nosepiece Every 100 000 rivets 6 Replacing the jaw pusher spring Every 20 000 rivets 7 Replacing the seals Every 100 000 rivets 8 Replacing the jaw case Every 100 000 rivets 1 Spraying lubricant onto the jaw...

Страница 5: ... 5 Jaw pusher PRL600 58 Jaw PRG540 46B Jaw case PRL600 15 Jaw pusher spring PRL600 20 3 Adding oil When the oil becomes low resulting in an insufficient stroke or when the oil is drained out in order to replace the seals oil should be added according to the following procedures There are two methods of adding oil the simple method and the normal method 1 Simple method Figure 6 This method is conve...

Страница 6: ...loosen the fill screw and drain out the air and excess oil Wait until oil stops draining out and then tighten the fill screw 6 Attach the tube assembly and nose housing 4 Replacing the jaws If the jaws begins to slip shortly after being cleaned it is at the end of its life Remove and replace the outlined in section IV 2 above 5 Replacing the nosepiece When the entrance to the nosepiece hole become...

Страница 7: ...PRL600A Dimensional drawing 6 ...

Страница 8: ...nt PCC4M6M PRL600 28A 1 12 Buckup ring T2P10A PRL600 09 1 33 Air tube φ4 171L PRL600 29A 1 13 Penta seal PS10A PRM530 30 1 34 Lock nut PRL600 30 1 14 O ring P6 1A PRL600 10 1 100 Catcher complete PRL800 50 1set 15 Buckup ring T2P20 PRL600 11 1 91 Shutter assembly PRL800 49 1set 16 O ring P20 1A PRL600 12 1 40 Shutter PRL800 36 1 96 Handle upper assembly PRL600 82A 1set 41 Shutter washer PRL500 39 ...

Страница 9: ... 1 81 Spring pin φ3 18L PRL600 73 1 52 Nut upper PRL600 47 1 82 Cap screw M5 14L PRL600 74 4 53 Handle rear PRL600 48 1 95 Tube assembly PRL600 95A 1set 54 Sleeve lower PRL600 49A 1 83 Joint PL4M5M PRL600 75A 1 55 Nut lower PRL600 50 1 84 Tube PRL600 76A 1 56 Penta seal PS12 5 PRL600 51 1 85 Nipple LN M5 M5 PRL600 77 1 57 Buckup ring T2P12 5 PT PRL600 52 1 86 Joint LH FM5 M5 PRL600 78 1 58 Handle ...

Страница 10: ...Ⅵ Cross sectional diagram 9 ...

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