background image

CAUTION 

– 

If  the  motor  stalls  do  not  maintain  power  to  the  winch.    Electric 

winches  are  designed  and  made  for  intermittent  use  and  should  not  be  used  in 

constant duty applications. 

CAUTION 

– 

Never disengage the clutch when there is a load on the winch. 

CAUTION 

– 

Use the hand saver hook when handling the hook for spooling or 

un-spooling the wire rope.

 

GENERAL TIPS FOR SAFE OPERATION 

 

The  4,500lbs  and  its  all-derivative  types  are  rated  at  4,500lbs  capacity  when 

spooling  the  first  rope  layer  on  the  drum.    Overloading  can  damage  the 

winch/motor/ or wire rope.  For loads over 70% of rated line pull, we recommend 

the use of the pulley block/snatch block to double the wire rope line.  This will aid 

in two ways: a) reduce the number or rope layers on the drum, b) reduce the load 

on the wire rope by as much as 50%.  When doubling the line back to the vehicle, 

attach to the frame or other load bearing part. 

 

The  vehicle  engine  should  be  kept  running  during  operation  of  the  winch  to 

minimize battery drain and maximize power and speed of the winch.  If the winch 

is used for a considerable amount of time with the engine off, the battery may be 

drained and too weak to restart the engine. 

 

Get to know your winch before you actually need to use it.  We recommend that 

you  set  up  a  few  test  runs  to  familiarize  yourself  with  rigging  techniques,  the 

sounds your winch makes under various loads, the way the cable spools on the 

drum, etc. 

 

Inspect  the  wire  rope  and  equipment  before  each  use.    A  frayed  or  damaged 

rope must be replaced immediately.  Use only the manufacturer’s replacement 

rope with the exact specifications. 

 

Inspect the winch installation and bolts to ensure that all bolts are tight before 

each operation. 

 

Never connect the cable back to itself.  This will cause cable damage.  Always 

use  a  snatch  block,  sling  or  chain  of  suitable  strength  as  shown  in  the 

illustrations. 

 

Store the remote control inside your vehicle in a place that it will not be damaged. 

Содержание WARRIOR WINCHES 4500

Страница 1: ...4500 ELECTRICAL WINCH 45SPS12 45SPS24 45SPA12 Assembly Operating Instructions...

Страница 2: ...5 WINCHING TECHNIQUES A Z 6 WINCH ASSEMBLY AND MOUNTING 8 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 9 RIGGING TECHNIQUES 9 WINCH WORKING DEMONSTRATION 1 0 REPLACING THE WIRE ROPE 1 1 MAINTENA...

Страница 3: ...nsafely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the...

Страница 4: ...eeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin 5 Roller Fairlead When using the winch at an angle the roller fairlead...

Страница 5: ...hout damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of the rated line pull SAFETY PRECAUTIONS WARNING WARNING Do not exceed rated capacity shown in thi...

Страница 6: ...the cable while pushing the remote button to draw in the cable Walk toward the winch not allowing the cable to slide through your hands Do not let your hands get within 12 of the winch while re spooli...

Страница 7: ...her load bearing part The vehicle engine should be kept running during operation of the winch to minimize battery drain and maximize power and speed of the winch If the winch is used for a considerabl...

Страница 8: ...anchor point Do not attach the hook back onto the wire rope g Engage the clutch h Connect the remote control to the winch i Start your engine to ensure power is being replenished to the battery j Pow...

Страница 9: ...hold the vehicle for long periods of time u Disconnect the wire rope from the anchor v Rewind the wire rope Make sure that any wire already on the drum has spooled tightly and neatly If not draw out...

Страница 10: ...Part X450005 secure the winch to the mounting channel 4 Connect the battery and motor leads as the drawing above Keep in mind that every type of winch is different each other CAUTION Batteries contai...

Страница 11: ...e of high quality nylon with high tensile strengths from 5 000lbs to 10 000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a su...

Страница 12: ...depending on the included angle WARNING Never use your winch for overhead hoisting or for lifting people or moving people WINCH WORKING DEMONSTRATION 1 Disengage the clutch by turning the clutch to t...

Страница 13: ...Part X450023 4 Ensure that the new cable wraps in the same rotation direction as the old one The cable should leave the drum from the bottom under the drum 5 Turn clutch to the CLUTCH IN position 6 Pu...

Страница 14: ...o the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage Battery weak recharge Run winch with ve...

Страница 15: ...13 WINCH ASSEMBLY DRAWING C4500EWX 37 36 33 32 31 35 34 3 4 5 6 7 8 9 10 11 12 10 13 14 15 16 17 18 19 20 25 24 23 22 21 2 1 16 26 27 28 30 IN O U T 38...

Страница 16: ...450013 2 Gasket 17 X450014 1 Gear Ring 18 X450015 1 Gear Ring Inner 19 X450400 1 Gear Carrier Assembly Output 20 X450500 1 Gear Carrier Assembly Intermediate 21 X450600 1 Gear Carrier Assembly Input 2...

Страница 17: ...7 9 378mm 126mm 200mm Net weight Ibs kg 28 7 13 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kgs 12V DC 24V DC 12V DC 24V DC 0 11 6 3 6 12 5 3 8 20 15 1500 6...

Страница 18: ...mail ship or otherwise deliver to the address noted below at the Buyers expense 1 the Product 2 a written description of the problem 3 Buyers name address and contact number 4 copy of the original pur...

Страница 19: ...Date of Purchase Invoice No Serial No Please register your Winch at www warriorwinch co uk any product that is not registered will not be covered by the lifetime warranty In the unlikely event you exp...

Отзывы: