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86322410 NINJA WARRIOR 500 PSI

Maintenance

Solution Pump Replacement

Only qualified maintenance personnel are to
perform the following repairs.

Cam & Bearing Kit
86201040

PRV NO. 250-73C

Plunger & Seals Kit

86201080

PRV NO. 250-75A

Valve & O-Rings Kit

(both sides)
86201030
PRV NO. 250-73B

Pump Replacement Kits

500 psi

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Содержание CENTURY 400 NWCU2250H

Страница 1: ...r s i o n f o r r e f e r e n c e o n l y MODELS NWCU2250N 10070620 NWCU2250H 10070680 NWCU2350N 10070690 Operating instructions ENG Read these instructions before using the machine 500 PSI 86322410 M...

Страница 2: ...rpet and then vacuums the soiled water back into the recovery tank Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative Warranty Registration Thank you for purchasing...

Страница 3: ...n Inspection 12 Equipment Set up 12 Heater Operation 12 Cleaning 13 Maintenance Periodic Maintenance 14 Daily Regular Maintenance 14 Vacuum Motor Replacement 15 Solution Pump Replacement 16 Pressure R...

Страница 4: ...contains preventive main tenance to keep the machine and its components in good working condition They are listed in this general order Maintenance Lubrication Vacuum Motor Replacement Solution Pump...

Страница 5: ...o water return it to an authorized service center Do not pull or carry machine by electrical cord use as a handle close a door on cord or pull cord around sharp edges or corners Do not run machine ove...

Страница 6: ...h must be followed for safe operation of equipment Report machine damage or faulty operation immediately Do not use the machine if it is not in proper operating condition Following is information that...

Страница 7: ...ty Labels NOTE These drawings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them Label Circuit Interrupter 86200570 PRV 170 41 Label...

Страница 8: ...nserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordi nances This appliance is for use on a nominal 120 volt circuit and has a grounded...

Страница 9: ...Capacity 11 Gal Height 43 inches Length 30 inches Width 22 inches 10070620 Vacuum Motor Dual 2 Stage Weight Empty 127 lbs Weight Full Solution 232 lbs Power cord 1 X 25 feet 10070680 Vacuum Motor Dua...

Страница 10: ...Tool Hook up 2 Solution Pump Switch 3 Vacuum 1 Switch 4 Vacuum 2 Switch 5 Heater Switch with On Light Units w Heat Only 6 Pressure Gauge 1 2 3 4 5 6 7 8 9 10 11 7 Adjustable Pressure Relief Valve 8 H...

Страница 11: ...chlorinated bleaches These non compatible materials are not of the type used for carpet cleaning Chemicals Suitable Chemicals Alkalis Detergents Hydroxides Soaps Vinegar Non Compatible Aldehydes Aroma...

Страница 12: ...machine and wand Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis To avoid leaks check to be that a positive connection was made NOTE When using...

Страница 13: ...g a full spray pattern adjust nozzle for proper pattern clean or replace nozzle 2 Normally chemical is applied on the push stroke of the wand when cleaning Vacuuming is done on the pull stroke For hea...

Страница 14: ...gallon of water through solution system Clean out recovery tank and check float valve to make sure it moves freely Clean out solution tank and remove and clean vacuum intake screen Clean outside of a...

Страница 15: ...install vacuum motor Vacuum Motor Carbon Brushes Replacement 3 8 9 5mm Carbon Brushes End Cap WARNING The green ground wire must be attached for safe operation See wiring diagram If armature commutato...

Страница 16: ...PSI Maintenance Solution Pump Replacement Only qualified maintenance personnel are to perform the following repairs Cam Bearing Kit 86201040 PRV NO 250 73C Plunger Seals Kit 86201080 PRV NO 250 75A V...

Страница 17: ...the piston and u cup with Superlube lubricant monthly or when pressure drop seems excessive 1 Turn unit off before lubricating 2 Remove cap spring and spring retainer plate 3 With fingertips remove pi...

Страница 18: ...in the up position Turn off power drain recovery tank Pump runs no solution Pump inlet screen plugged Clean inlet screen Pump not primed Prime pump with priming hose Internal or external solution lin...

Страница 19: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI PARTS...

Страница 20: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 20 86322410 NINJA WARRIOR 500 PSI Control Panel 1 6 3 13 12 12 2 5 14 7 4 8 9 15 11 10...

Страница 21: ...4 86002450 22015 1 COUPLER 1 4 QD 5 86197390 31021 1 ELBOW 1 4NPT 45D STREET 6 86005700 57104 2 NUT 10 32 HEX W STAR 7 86276820 70740 6 SCR 10 32 X 1 2 PTHMS BLK NP 8 86007140 72130 3 SWITCH SPST 2 PO...

Страница 22: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 22 86322410 NINJA WARRIOR 500 PSI Control Panel with Heat 18 15 16 17 1 6 3 12 11 11 2 5 13 7 4 8 9 14 10...

Страница 23: ...1 ELBOW 1 4NPT 45D STREET 6 86005700 57104 2 NUT 10 32 HEX W STAR 7 86276820 70740 6 SCR 10 32 X 1 2 PTHMS BLK NP 8 86007140 72130 3 SWITCH SPST 2 POSITION ROCKER 9 86008900 80845 2 BOOT SEAL PUSH BU...

Страница 24: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 24 86322410 NINJA WARRIOR 500 PSI Electrical with 2 Stage Vacuum 3 18 19 16 6 15 14 13 10 3 1 12 9 17 5 7 11 2 4 8...

Страница 25: ...R 1 4 20 X 1 25L 6 86256200 73200 1 STRAIN RELEIF 1 2 NPT FLEX 7 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 87013 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 1 CON...

Страница 26: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 26 86322410 NINJA WARRIOR 500 PSI Electrical with Heat 3 Stage Vacuum 6 8 4 2 11 7 5 17 9 12 1 3 10 15 13 14 16 3 18 19...

Страница 27: ...EIF 1 2 NPT FLEX 7 86255900 73538 2 STANDOFF 6 32 X 5 8 HEX NYL 8 86010630 87013 2 WASHER 1 4 X 5 8 FLAT SS 9 86316460 1 BRKT ELECTRICAL 10 86316540 2 CONNECTOR 5 POS PUSH WIRE 1 REQ FOR 3 STAGE VACUU...

Страница 28: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 28 86322410 NINJA WARRIOR 500 PSI Frame 1 2 3 4 5 6 7 8 9 10 11...

Страница 29: ...86001660 41236 2 HUBCAP 5 8 SHAFT 3 86005810 57245 8 NUT 1 4 20 HEX NYLOCK SS 4 86276080 70595 1 SCR 10 32 X 1 PPHMS GRN 5 86010630 87013 8 WASHER 1 4 X 5 8 FLAT SS 6 86005700 57104 2 NUT 10 32 HEX W...

Страница 30: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 30 86322410 NINJA WARRIOR 500 PSI Heater 1 2 2 9 7 3 6 5 8 7 6 4 20 14 TO CONSOLE SOLUTION FROM PUMP 10 14 13 17 13 13 12 11 19 18 13 15 16...

Страница 31: ...3 WASHER 1 4 X 5 8 FLAT SS 7 86318310 2 CLAMP 3 25 WORM GEAR SS 8 86318410 1 BRKT HEATER MOUNT 9 86318750 1 HEATER ASM 1850W 120V 10 86006180 66095 1 PLUG 1 8 MPT HEX BRASS 11 86199980 130 14 1 CARTR...

Страница 32: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 32 86322410 NINJA WARRIOR 500 PSI Labels 3B 1 2 3A...

Страница 33: ...86322410 NINJA WARRIOR 500 PSI 33 Labels REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86318260 1 LABEL NINJA WARRIOR LH 2 86318270 1 LABEL NINJA WARRIOR RH 3A 86318280 1 LABEL NINJA WARRI...

Страница 34: ...s i o n f o r r e f e r e n c e o n l y 34 86322410 NINJA WARRIOR 500 PSI Pump 17 1 20 6 18 8 10 9 6 5 13 7 4 7 19 23 16 11 3 14 15 25 15 12 7 TO SOLUTION TANK FROMSOLUTION TANK TO PRESSURE GAUGE 21 2...

Страница 35: ...9710 1 HOSE 1 2ID WIRE BOUND X 26 10 86240500 40095 1 HOSEBARB 3 8MPT X 3 8HOSE 90 11 86005810 57245 4 NUT 1 4 20 HEX NYLOCK SS 12 86273810 70018 4 SCR 1 4 20 X 1 00 HHCS SS 13 86197760 78308 1 TEE 1...

Страница 36: ...i o n f o r r e f e r e n c e o n l y 36 86322410 NINJA WARRIOR 500 PSI Pump with Heat 17 1 20 6 18 8 10 9 6 5 13 7 4 7 19 25 16 11 3 15 12 7 TO SOLUTION TANK FROM SOLUTION TANK TO PRESSURE GAUGE 21...

Страница 37: ...8NPT STREET 9 86282320 39710 1 HOSE 1 2ID WIRE BOUND X 26 10 86240500 40095 1 HOSEBARB 3 8MPT X 3 8HOSE 90 11 86005810 57245 4 NUT 1 4 20 HEX NYLOCK SS 12 86273810 70018 4 SCR 1 4 20 X 1 00 HHCS SS 13...

Страница 38: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 38 86322410 NINJA WARRIOR 500 PSI Recovery 21 10 17 9 7 1 10 12 13 10 5 20 16 14 8 2 4 19 3 15 18 11 6...

Страница 39: ...86273750 70011 4 SCR 1 4 20 X 5 8 HHCS SS 8 86275800 70546 6 SCR 8 X 3 4 PFHT S BLK ZINC 9 86010630 87013 4 WASHER 1 4 X 5 8 FLAT SS 10 86010670 87029 6 WASHER 5 16 X 3 4 SS 11 86323330 2 WASHER 1 4 I...

Страница 40: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 40 86322410 NINJA WARRIOR 500 PSI Solution 7 14 24 22 1 1 1 23 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22...

Страница 41: ...T 1 4 20 HEX NYLOCK SS 9 86324210 4 SCR 1 4 20 X 5 8 BHCS BLK 10 86276160 70604 2 SCR 10 32 X 5 8 PPHMS BLK 11 86007970 73864 1 STRAINER 3 8 IN NPT 60 MESH 12 86233410 81270 2 CLAMP 3 4 DIA CUSHION 40...

Страница 42: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 42 86322410 NINJA WARRIOR 500 PSI Vacuum 2 Stage 3 Stage 12 11A 10 9 8A 7 6 5 4 3 2 1 4 13A 11B 8B 13B...

Страница 43: ...LAT 6 86311520 1 MANIFOLD VACUUM DUAL 7 86312990 1 GASKET VAC MANIFOLD DUAL 8A 86314710 8 SCR 1 4 20 X 5 50 HHCS PLT 2 STAGE 8B 86277840 00 000167 8 SCR 1 4 20 X 6 5 HHCS PLT 3 STAGE 9 86317630 8 SCR...

Страница 44: ...g 2 Stage Vacuum VACUUM VACUUM PUMP SWITCH SWITCH SWITCH TERMINAL BLOCK MOTOR MOTOR MOTOR POWER CORD 1 BLK WHT WHT 7 WHT 8 WHT BLK WHT GRY WHT BLU 1 BLU BLK 2 GRY 3 GRN GRN GRN GRN GRN 13AMP 13AMP 4AM...

Страница 45: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI 45 Wiring 2 Stage Vacuum REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407900 1 HARNESS KIT SINGLE CORD...

Страница 46: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 46 86322410 NINJA WARRIOR 500 PSI Wiring 3 Stage Vacuum VACUUM VACUUM PUMP SWITCH SWITCH SWITCH MOTOR MOTOR MOTOR POWER CORD PANEL POWER CORD...

Страница 47: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI 47 Wiring 3 Stage Vacuum REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407910 1 HARNESS KIT DUAL CORD...

Страница 48: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 48 86322410 NINJA WARRIOR 500 PSI Wiring with Heat 1...

Страница 49: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI 49 Wiring with Heat REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 98407920 1 HARNESS KIT HEATED...

Страница 50: ...A ACCESS COVER CLEAR 6 W RIM 86319110 FUSE 1 4 X 1 1 4 4A 86319100 FUSE 1 4 X 1 1 4 15A HEATED MODELS 86318760 VAC ASSY 2 STG 120V 2 STG MODELS 86318770 VAC ASSY 3 STG 120V 3 STG MODELS 86007140 72130...

Страница 51: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 86322410 NINJA WARRIOR 500 PSI 51 Serial Numbers REF NO MODEL SERIAL 1 N A...

Страница 52: ...O l d v e r s i o n f o r r e f e r e n c e o n l y 52 86322410 NINJA WARRIOR 500 PSI Notes...

Страница 53: ...Product PE Housing Parts Non PE Parts Service Labor Travel Ninja Sensei Spot Plus Hurricane and Turbo Mist 10 years 1 year 90days None Polishers Elec Burnishers 3 years 90days None All others 5 years...

Страница 54: ...ght damage 4 Repairs necessary to correct any failure due to improper pre delivery service and inspection by the selling dealer 5 Time for cleaning units in preparation for repair 6 Any repairs result...

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