Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP5450GC-MH-19
02-21-2019
Instruction Manual
XPP-5450GC
Please read these instructions before using your Nightstick XPP-5450GC
Intrinsically Safe Headlamp. They include important safety information and
operating instructions.
THE XPP-5450GC IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T3
CLASS II & III GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
II 1 G Ex ia op is IIC T3 Ga
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX27854X
IECEx ITS 17.0002X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AAA Alkaline
0359
ID 4001184
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
Bayco Products, Inc. XPP-5450GC
Wylie, TX 75098
640 S. Sanden Blvd.
WARNINGS - INTRINSICALLY SAFE
y
Warning: Use only the approved non-rechargeable batteries listed below.
y
Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the
battery compartment in the hazardous environment. This task must ONLY
be performed in an area known to be non-hazardous.
y
Warning: When exchanging batteries, use only ENERGIZER E92 or EN92
BATTERIES.
y
Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries
must only be exchanged in an area known to be non-hazardous.
y
Warning: To reduce the risk of explosion, do not mix new non-rechargeable
batteries with used non-rechargeable batteries, or mix non-rechargeable
batteries from different manufacturers.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y
For personal safety, always confirm the rating of any known hazardous or
potentially hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5450GC’s Intrinsically Safe
rating, the only AAA batteries certified for use with this light are the
ENERGIZER E92 or EN92 BATTERIES.
y
Do not attempt to use any other brand or model of AAA batteries with this light.
y
Do not attempt to use any type of rechargeable AAA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open
the battery compartment door in the hazardous environment. This task
must ONLY be done in an area known to be non-hazardous.
y
Loosen the locking screw located on the back of the battery compartment
door. NOTE: Do NOT attempt to completely remove the locking screw.
Doing so is not necessary and may damage the threads. The screw simply
needs to be loosened enough to allow the battery compartment door to open.
y
Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that
all 3 batteries are of the same model), install the batteries in the back of the
light paying close attention to the markings inside the battery compartment
for proper battery terminal polarity alignment.
y
Close the battery compartment door.
y
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may
damage the threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPP-5450GC HAS TWO SEPARATE LIGHTING MODES:
y
High-brightness Spotlight
y
Low-brightness Spotlight
HIGH-BRIGHTNESS SPOTLIGHT MODE
Press the button on top of the light one time.
LOW-BRIGHTNESS SPOTLIGHT MODE
Press the button on top of the light two times. Pressing the button a third
time will turn the light off.
THE XPP-5450GC HAS A TILT ADJUSTMENT FEATURE:
Simply adjust the tilt angle of the light to illuminate the desired area.
THE XPP-5450GC FITS ON ANY HARD HAT THAT HAS A HARD HAT
LAMP BRACKET ATTACHED:
NIGHTSTICK NS-HMC4 HEADLAMP BRACKET MOUNTING
INSTRUCTIONS
y
Ensure mounting surface is clean and oil-free (use alcohol wipe if needed)
y
Prior to installing, determine mounting location that allows headlamp to
fully tilt without interfering with helmet brim.
y
Remove adhesive backing.
y
Firmly press bracket into place up for 30 seconds with flat side facing up
(see image).
y
While supporting mount, slide headlamp clip into bracket slot. (Note:
adhesive reaches peak strength in 24 hours)
TO ATTACH TO THE HARD HAT LAMP BRACKET
Slide the clip on the back of the XPP-5450GC into the slot on the top
edge of the Hard Hat Lamp Bracket and press down firmly until the clip is fully
engaged into the bracket.
TO REMOVE FROM THE HARD HAT LAMP BRACKET
Grasp the XPP-5450GC and pull up until the clip slides out of the Hard
Hat Lamp Bracket.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in
workmanship and materials for the original purchaser’s lifetime. The Limited
Lifetime Warranty includes the LEDs, housing and lenses. Rechargeable
batteries, chargers, switches, electronics and included accessories are
warranted for a period of two years with proof of purchase. Normal wear and
failures which are caused by accidents, misuse, abuse, faulty installation and
lightning damage are excluded.
We will repair or replace this product should we determine it to be
defective. This is the only warranty, expressed or implied, including any
warranty of merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.nightstick.com/nightstick-
product-support/warranties. Retain your receipt for proof of purchase.
