Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.mynightstick.com
INS-XPP5422GM-15D
Permissible Nightstick 5422 Flashlight/Floodlight
APPROVAL No. 20-A130001-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS: MSHA approved for use with three AA Duracell Type PC1500, Energizer
Type EN91, and Energizer Type L91 batteries only. Replace the batteries in fresh air only
and replace all batteries at the same time. Do not mix batteries from different
manufacturers or of different types. Energizer Lithium (Type L91) batteries are to be
replaced by a qualified technician only. The Model Nightstick 5422 must not be opened in
areas where permissibility is required.
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
Ex ia I Ma
Ex ia IIC T3 Ga
Intertek ITS 13 ATEX27837X
IECEx ETL 13.0026X
&7DPE&
1.5V/Cell AA Alkaline
0359
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
I M 1 Ex ia I Ma
II 1 G Ex ia IIC T3 Ga
Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
ANSI/ISA 60079-26
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
Instruction Manual
XPP-5422GM
THANK YOU FOR SELECTING THE NIGHTSTICK XPP-5422GM
INTRINSICALLY SAFE PERIMISSIBLE DUAL-LIGHT FLASHLIGHT W/
DUAL MAGNETS!
PLEASE SAVE THESE INSTRUCTIONS
Please read these instructions before using your Nightstick XPP-5422GM
Intrinsically Safe Permissible Dual-Light Flashlight. They include important
safety information and operating instructions.
THE XPP-5422GM IS APPROVED FOR USE
CAPACITANCE LIMITATION - INTRINSICALLY SAFE
The capacitance measured on the two magnets and the side clip exceeds
3pF for Group IIC. The user shall determine the suitability of the equipment
in the end application.
WARNINGS - INTRINSICALLY SAFE
Warning: Use only the approved non-rechargeable batteries listed below.
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open
the lens bezel in the hazardous environment. This task must ONLY be
performed in an area known to be non-hazardous.
Warning: When exchanging batteries, use only Duracell PC1500,
Energizer EN91 or Energizer L91 batteries.
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries
must only be exchanged in an area known to be non-hazardous.
Warning: To reduce the risk of explosion, do not mix new non-rechargeable
batteries with used non-rechargeable batteries, or mix non-rechargeable
batteries from different manufacturers.
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confi rm the rating of any known hazardous or
potentially hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5422GM’s Intrinsically Safe
Permissible rating, the only AA batteries certifi ed for use with this light
are the Duracell PC1500, Energizer EN91 or Energizer L91 batteries.
Do not attempt to use any other brand or model of AA batteries with this
light.
Do not attempt to use any type of rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not
remove the lens bezel or the refl ector / battery carrier in the hazardo us
environment. This task must ONLY be done in an area known to be
non-hazardous.
Loosen the locking screw located on the side of the lens cap. NOTE:
Do NOT attempt to completely remove the locking screw. Doing so is not
necessary and may damage the threads. The screw simply needs to be
loosened enough to allow the lens bezel to unscrew.
Unscrew the lens bezel from the housing in a counter-clockwise direction.
Turn the light upside down and carefully shake the light in order to remove
the refl ector / battery carrier. Allow the refl ector / battery carrier to slide into
your hand. WARNING: Do NOT touch the refl ector surface with your fi nger.
Doing so may damage the refl ector surface.
Using 3 – AA Duracell PC1500, Energizer EN91 or Energizer L91 batteries
(make sure that all 3 batteries are of the same model), install the batteries in
the carrier paying close attention to the markings on the battery carrier for
proper battery terminal polarity alignment.
Align the refl ector / battery carrier so that the switches on the carrier are
aligned with the switches on the housing. Carefully insert the refl ector /
battery carrier back into the fl ashlight housing until it is fully seated in the
housing. WARNING: Be careful to not touch the refl ector surface with your
fi nger. Doing so may damage the refl ector surface.
Replace the lens bezel by screwing it onto the housing in a clockwise
direction.
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may
damage the threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPP-5422GM HAS FOUR SEPARATE LIGHTING MODES:
Momentary Flashlight
Constant-on Flashlight
Floodlight
