Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5414GX-K01-DL-21
09-27-2021
Instruction Manual
XPP-5414GX-K01
Please read these instructions before using your Nightstick XPP-5414 Intrinsically
Safe Flashlight. They include important safety information and operating instructions.
THE XPP-5414GX IS APPROVED FOR US
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135ºC
CLASS I ZONE 0 AEx ia IIC T3 Ga
Ex ia IIC T3 Ga
Ex ia op is IIC T3 Ga
Intertek ITS 18 ATEX202366X
IECEx ITS 18.0005X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell with two
Energizer E91 or EN91
2575
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
II 1 G Ex ia op is IIC T3 Ga
Bayco Products, Inc. XPP-5414GX
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
640 S. Sanden Blvd., Wylie, TX 75098
ID 4003544
WARNINGS - INTRINSICALLY SAFE
y
Warning: Use only the approved non-rechargeable batteries listed below.
y
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel
in the hazardous environment. This task must ONLY be performed in an area known
to be non-hazardous.
y
Warning: When exchanging batteries, use only
Energizer EN91
or
Energizer E91
batteries.
y
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries must only
be exchanged in an area known to be non-hazardous.
y
Warning: To reduce the risk of explosion, do not mix new batteries with used
batteries, or mix batteries from different manufacturers.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5414’s Intrinsically Safe rating, the only
AA batteries certified for use with this light are the Energizer EN91
or
Energizer
E91 batteries.
y
Do not attempt to use any other brand or model of AA batteries.
y
Do not attempt to use any type of rechargeable AA batteries.
Warning: To prevent ignition of a hazardous atmosphere, do not remove the lens
bezel or the reflector / battery carrier in the hazardous environment. This task must
ONLY be done in an area known to be non-hazardous.
y
Loosen the locking screw located on the side of the lens cap. NOTE: Do NOT
attempt to completely remove the locking screw. Doing so is not necessary and may
damage the threads. The screw simply needs to be loosened enough to allow the lens
bezel to unscrew.
y
Unscrew the lens bezel from the housing in a counter-clockwise direction.
y
Turn the light upside down and carefully shake the light in order to remove the
batteries. Allow the batteries to slide into your hand.
y
Using 2 – AA
Energizer EN91
or
Energizer E91
batteries (make sure that all
batteries are of the same model), install the batteries in the carrier paying close
attention to the markings inside the housing for proper battery terminal polarity
alignment.
y
Replace the lens bezel by screwing it onto the housing in a clockwise direction.
y
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the
threads and impact the light’s Intrinsic Safety.
ATTACHING HELMET MOUNT
THE XPP-5414-K01 COMES WITH THE NS-HMC7 MULTI-ANGLE MOUNT THAT
CAN BE ATTACHED TO ANY FIRE HELMET OR HARD HAT.
Two mounting components are included that can be changed depending on what
type of mount is needed.
y
Brim Mount - Mounts on brim of helmet or hard hat..
y
Slot Mount - Slides into helmet accessory slot.
NS-HMC7 Helmet Mount Kit
ASSEMBLY
y
Fit the Light Mount (A) into the slot of either the Brim Mount or Slot Mount (B) and
securely tighten using the thumb screw (C).
y
Securely attach the brim or slot mount to the helmet.
y
Place the flashlight inside the Light Mount
SET THE ANGLE OF THE MULTI-ANGLE MOUNT
Once mounted to the helmet, the user can change the angle of the mount in order to
position the light appropriately for the optimum clearance and illumination.
OPERATION
THE XPP-5414 HAS FOUR SEPARATE LIGHTING MODES:
MOMENTARY FLASHLIGHT MODE
Lightly press the top body switch for momentary operation. Release the switch to
turn the light off.
CONSTANT-ON FLASHLIGHT MODE
Press the top body switch until it clicks and then release for constant-on mode. Press
and release the top body switch again to turn the light off.
FLOODLIGHT MODE
Press the bottom body switch until it clicks and then release for floodlight mode.
Press and release the bottom body switch again to turn the light off.
DUAL-LIGHT MODE
Dual-Light allows the user to turn on both the Flashlight and the Floodlight, at
the same time. Press the top body switch until it clicks and then release for constant-
on mode Flashlight Mode. Next press and release the bottom switch to activate the
Floodlight. Both the Flashlight and the Floodlight are now running. Press and release
both the top and bottom body switches to turn the lights off.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship
and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty
includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches,
electronics and included accessories are warranted for a period of two years with proof
of purchase. Normal wear and failures which are caused by accidents, misuse, abuse,
faulty installation and lightning damage are excluded.
XPP-5414 with Brim Mount
XPP-5414 with Slot Mount
