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part of any contract. The accuracy cannot be guaranteed as Nidec Control Techniques have an ongoing process of development and reserve the right

to change the specification of their products without notice.

Control Techniques. Registered Office: 7078 Shady Oak Road Eden Prairie, MN 55344-3505 USA.

Содержание Control Techniques HVAC Drive H300 HMI Bypass

Страница 1: ...HMI Bypass Controller HVAC Drive H300 Installation and Commissioning Guide Part Number PSD H300HMIBP ICG Issue 2 0...

Страница 2: ...13 2 5 4 5 Additional HVAC H300 VFD Connections 13 2 5 4 6 Additional SI I O Connections 13 2 5 5 Grounding 14 2 5 6 Customer Connection Terminals 14 2 5 6 1 Emergency Bypass Operation 14 2 5 7 Custo...

Страница 3: ...pdate Procedure 36 Section 4 Startup 37 4 1 Setup Wizard Process 38 4 2 Setup Wizard Step by Step Instructions 38 4 3 Checking Motor Rotation 42 4 3 1 Check 1 Rotation on VFD power 42 4 3 2 Check 2 Ro...

Страница 4: ...maximum 230 Volt class units 480 Volts maximum 460 Volt Class units 600 Volts maximum 575 Volt Class units 6 Static sensitive printed circuit boards are installed in the HMI bypass package Damage may...

Страница 5: ...l system which employs the latest Variable Frequency Drive VFD technology and incorporates a dedicated micro processor based controller for HVAC applications The HMI bypass package uses a dedicated LC...

Страница 6: ...dec Control Techniques representative immediately 3 3 Verify that all internal hardware i e components screws etc is properly seated and fastened securely 2 2 Nameplate Information The HMI bypass pack...

Страница 7: ...and Commissioning Guide 7 2 2 1 2 Typical Standard VFD Rating Label This label is only applicable to VFD size 7 and above Refer to the following page Section 2 3 Part Number Identification for further...

Страница 8: ...ngs of motors must not exceed the drive rating Each motor must have its own overload protection Multiple Manual Motor Protectors are of equal size 18 Space Heater 0 None 2 200 W 4 400 W Larger heaters...

Страница 9: ...ice Only fully trained qualified personnel should service this equipment Pressing the stop button will not remove power from this equipment Never service this equipment without first being sure all po...

Страница 10: ...nductors DO NOT use conduits as ground 7 Control wiring must be in conduit separate from both power supply and motor wiring 8 Tighten the screws on the main circuit disconnect if provided and control...

Страница 11: ...oved Hazardous voltage levels may exist for up to 5 minutes after power is disconnected Recommended conduit entrances incoming supply 2 5 3 Output Wiring The HMI bypass package is always supplied with...

Страница 12: ...nputs 24 Vdc Terminal No Description 1 3 positions 0V Common 22 Fireman s Override 23 Damper Feedback 24 Fire Alarm 25 Customer Reset 27 Auto Run 29 Enable 203 Safety 204 Relay Output Select 223 207 R...

Страница 13: ...customer connection terminal block VFD Terminal No Description 4 0V Common Analog Input 6 Analog PID Feedback VFD Terminal No Description 7 Speed Frequency Output 8 Analog Torque Output 9 0V Common A...

Страница 14: ...e Customer Connection terminal block There are connections between the Customer Terminal block the HVAC Drive H300 and the SI I O module These connections are made at the factory and are for reference...

Страница 15: ...Customer Connection Diagram NOTE For Emergency Bypass Operation i e drive removal or 24 Vdc supply failure bypass contactor can be engaged to run the motor across the line by moving Jumper 41 100 to...

Страница 16: ...16 HMI Bypass Controller Installation and Commissioning Guide 2 5 8 HVAC Drive H300 HMI Bypass Schematic...

Страница 17: ...HMI Bypass Controller Installation and Commissioning Guide 17...

Страница 18: ...accept a 4 20 mA speed reference signal All control wiring must be run in a separate conduit from ANY high voltage or power wiring The wiring should also be properly grounded and shielded when necessa...

Страница 19: ...al 27 to be active in order to run the motor If VFD Mode is also selected the system will follow the analog speed reference on terminal 5 4 20 mA If BYP is selected the system will run at line frequen...

Страница 20: ...t power output of the VFD Output Frequency Displays the frequency applied to the motor Drive Thermal Accumulator Displays the percentage of the thermal trip level of the drive Motor Thermal Accumulato...

Страница 21: ...alculate Total Running Cost 3 1 3 3 Trip Log The previous 5 system faults are recorded and displayed For accurate timestamps the time must be manually set in the HMI settings menu Clear Log Pressing t...

Страница 22: ...Recommended action If an external Safety input is not present verify customer terminal block wiring Watchdog External VFD trip due to loss of communication between VFD and HMI Recommended action Verif...

Страница 23: ...O status page The second I O status page displays the SI I O expansion module I O terminals 202 through 223 and analog input terminals 5 and 6 3 2 System Settings From this screen users can access the...

Страница 24: ...alue Voltage Set to the rated voltage of the motor nameplate value Motor Poles Set to the number of poles of the motor If motor poles are set to 0 the number of motor poles will be calculated automati...

Страница 25: ...ATIONARY or ROTATING recommended and then hit the AUTOTUNE button The motor must be at a standstill before an autotune is enabled Note The drive will not perform an autotune if there is an existing fa...

Страница 26: ...haracteristic Also known as V Hz Boost mode UR Auto Resistance compensation stator resistance measured on the first start Ur I Resistance compensation stator resistance measured at power up Also known...

Страница 27: ...tor Ramp Limits The Motor Ramps Limits screen allows configuration of speed frequency limits as well as acceleration and deceleration values the VFD will use during motor start and stop Max Switching...

Страница 28: ...p on current loss 20 4 mA Trip 20 4mA trip on current loss 4 20 mA default 4 20mA no action on loss 20 4 mA 20 4mA no action on loss 0 10 Vdc 0 10Vdc no action on loss Scaling The analog input will be...

Страница 29: ...control for each individual input If Remote is selected the bypass system will be controlled by the corresponding bit in the VFD rather than the digital input Parameter s referenced below can only be...

Страница 30: ...ing can be achieved Range 0 127 Communications Timeout Period The period in seconds that the system will wait to see a valid communications frame on the network NOTE See HVAC Drive H300 User Guide for...

Страница 31: ...Bypass Time This is the delay between the VFD fault detection and closing the bypass contactor Damper Fault Response When enabled a damper feedback signal will be required to run the motor If no signa...

Страница 32: ...ode If ON a Fireman s Override command will initiate VFD operatin rater than turning the bypass contactor on VFD Override Setpoint Determines the frequency reference used by the VFD when in override m...

Страница 33: ...t PID operation An example would be F or psi Gains Determines the gains for the internal PID controller 3 2 14 1 PID Setup Sleep Wake Function This screen allows the setup of the Sleep Wake Threshold...

Страница 34: ...e security pin is enabled or disabled If it is disabled users will no longer be prompted to enter security pin when entering system settings By default the HMI Bypass will ship with Security Pin Prote...

Страница 35: ...me setting and Backlight setting only Changing any other HMI settings may prevent the HMI Bypass from operating satisfactorily In order to navigate to the HMI Settings menu click YES 3 3 1 Setting the...

Страница 36: ...LCD HMI Software Update Procedure To update the LCD touchscreen HMI program from a portable USB drive 1 Start with a USB drive that has the correctly formatted file and file directory Drive XP_Projec...

Страница 37: ...ommended that before the initial HMI Bypass setup process begins that the HVAC H300 HMI Bypass Installation and Commissioning Guide is read in its entirety and the steps in Section 2 1 through 2 6 are...

Страница 38: ...s and Alarm Response Fireman s Override setup screens If the PID Controller is to be used upon selection it will step you through the Advanced I O Settings PID Setup and PID Setup Sleep Wake screens 4...

Страница 39: ...value Speed Motor nameplate value Voltage Motor nameplate value Power Factor Motor nameplate value Once complete press the NEXT icon Step 3 Motor Ramps Limits Enter the necessary settings for the appl...

Страница 40: ...mplete press the NEXT icon Step 6 Remote Control Select whether the HMI Bypass function is to be controlled by Remote serial communications or Local customer terminals By default the HMI Bypass will b...

Страница 41: ...equire the VFD to run at a fixed frequency when the Fireman s Override is ENABLED The fixed speed setting is adjusted in the SETPOINT window Setting to OFF will result in the system running in Bypass...

Страница 42: ...markings This plus the uncertainty of the phase rotation of the utility power being applied to the HMI bypass package terminals requires that the motor rotation direction be checked and be correct in...

Страница 43: ...Change any two leads at input disconnect and change any two leads at the output of the motor overload Change any two leads at output of motor overload 4 4 Normal Operation There are two 2 buttons use...

Страница 44: ...ction the selected icon will be highlighted in green Step 2 Select the start mode by pressing either the HAND or AUTO icon Upon selection the selected icon will be highlighted Selecting HAND allows an...

Страница 45: ...e Section 3 1 3 3 for instructions If no fault is indicated on the HMI connect to the drive using a plug in keypad or Connect software and record the trip code Refer to the drive manual for further as...

Страница 46: ...ions are made and no bypass to motor disconnects are open Check that the mechanical load is not binding If Bypass contactor is not closed check control transformer and contactor coil Fuses blow on pow...

Страница 47: ...reen HMI 32 bit microprocessor MODBUS RTU BACnet and Metasys N2 communications EtherNet IP and Modbus TCP IP HAND OFF AUTO selection icons VFD BYPASS selection icons Auto transfer to bypass on VFD fau...

Страница 48: ...the power supply is disconnected and all LEDs are extinguished The bypass system will function longer if kept clean cool and dry and if all precautions highlighted in this manual are observed Periodic...

Страница 49: ...charge download from www controltechniques com In order to successfully connect to the drive via the SI ETHERNET module the PC Ethernet IP address needs to be set to 192 168 0 xxx where xxx is not 01...

Страница 50: ...nces of an HVAC Drive H300 HMI Bypass and a standalone HVAC Drive H300 parameter defaults These do not include user settable HMI Bypass settings VFD Paremeter Parameter Description HMI Bypass Value HV...

Страница 51: ...e Destination 0 000 10 033 08 023 Digital I O 03 Source Destination 0 000 6 030 08 024 Digital Input 04 Destination 10 033 1 054 08 025 Digital Input 05 Destination 0 000 1 041 08 027 Relay Output Sou...

Страница 52: ...e Integer 21 24545 0 18 031 Application Menu 1 Read write bit 31 On Off 20 001 Application Menu 3 Read write Integer 1 20839 0 29 010 User Selectable Parameter 1 18 029 0 000 29 011 User Selectable Pa...

Страница 53: ...HMI Bypass Controller Installation and Commissioning Guide 53 Notes...

Страница 54: ...54 HMI Bypass Controller Installation and Commissioning Guide Notes...

Страница 55: ...HMI Bypass Controller Installation and Commissioning Guide 55 Notes...

Страница 56: ...or guidance only and does not form part of any contract The accuracy cannot be guaranteed as Nidec Control Techniques have an ongoing process of development and reserve the right to change the specifi...

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