Nidec 800-84132 Series Скачать руководство пользователя страница 2

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SECTION 1

INTRODUCTION AND

THEORY OF OPERATION

INTRODUCTION

The magnetic amplifier voltage regulator is designed

to operate with brushless synchronous 400 Hz

generators. The voltage regulator controls generator

voltage by regulating the amount of current it supplies

the exciter field.

SPECIFICATIONS

Input Power:

 single phase, 400 Hz, 120 Vac

Sensing:

 three phase, 400 Hz, 120-139, or 208-240

Vac

Output:

 continuous maximum: 55 Vdc, 4 amperes

Test Circuit:

 50 Vdc (optional)

THEORY OF OPERATION

Note: Refer to drawings

A. Sensing

A sample of the generator output voltage is applied to

regulator sensing terminals E1, E2 and E3. Tap

setting H2 for 120 or 208 Vac and H3 for 139 or 240

Vac. This voltage is applied to sensing transformer T1

and T2, which proportionally reduces the voltage.

Regulators equipped for parallel operation also

include transformer T4. This circuit does not affect

voltage regulator operation in single unit operation if

the CT leads are shorted. (See B below.)

The reduced AC voltage is then fed to a rectifier

consisting of diodes D1 through D6. The rectifier

output, which is proportional to the sensing voltage, is

filtered by capacitor C1. It is then impressed across a

voltage divider circuit consisting of resistors R2 and

R4, voltage range set adjust potentiometer R3, and

the externally mounted voltage adjust rheostat. A

portion of this voltage is applied to the base of

transistor Q1 in the error detector circuit.

B. Sensing Circuit During Parallel Generator

Operation in Parallel Cross-Current Compensa-

tion Mode

Parallel cross-current compensation allows two or

more parallel generators to share reactive loads and

maintain constant system output voltage. The reac-

tive error signal developed in the external paralleling

circuit is added vectorially to the sensing voltage by

transformer T4. The circuit is phased such that a

generator with excessive excitation will decrease

excitation and an under-excited generator will in-

crease excitation. At balance, each generator will

carry its share of reactive load.

C. Error Detector

The error detector is a differential amplifier. Resistors

R11 and R14 in the emitter circuit of transistors Q1

and Q2 are of equal value. Therefore, when the base

voltage of Q1 is equal to the base voltage at transistor

Q2, Q1 and Q2 conduction will be equal. Transistor

Q2 is the reference voltage side of the error detector.

Its base voltage is kept constant by zener diode Z1.

The base voltage of Q1 is proportional to the sensing

voltage and the setting of the voltage adjust rheostat.

Q1 base voltage will therefore increase and decrease

in direct proportion to any increase or decrease in the

sensing voltage or change in the setting of the voltage

adjust rheostat. Operation of the error detector (Q1,

Q2), second stage differential amplifier (Q3, Q4), and

amplifier Q5, Q6 is as follows.

An increase of Q1 base voltage will decrease Q1 s

collector voltage and increase Q2 s collector voltage.

The differential collector voltage is directly connected

to the bases of Q3 and Q4. This voltage increases

Q3 s collector current and decreases Q2 s collector

current. The increase in Q3 s collector current is also

an increase in base drive to the control current

amplifier transistors Q5 and Q6. The collector current

of Q5 and Q6 and the magnetic amplifier control

current increases, resulting in decreased magnetic

amplifier output. Conversely, a decrease in sensing

voltage results in lower conduction of transistors Q1,

Q3, Q5, and Q6, a decrease in control current and an

increase in magnetic amplifier output.

D. Power Stage

The output power stage of the voltage regulator

rectifies 400 Hz power and feeds a regulated amount

of dc power to the exciter field. The power output

stage consists of an electromagnetic filter (RFI), two

full-wave rectifiers (BR1 AND BR2) and two toroid

magnetic amplifiers (MA-1 and MA-2). The magnetic

amplifiers contain two windings wound about a

ferromagnetic core. The windings are: a power or

gate  winding and a control winding C1 and C2. Field

excitation is controlled by operation of the magnetic

amplifiers as described in the paragraphs that follow

The single phase, 400 Hz, 120 Vac power applied to

regulator terminals L1 and L2 magnetizes the mag-

netic amplifier core. During the time the core is being

Содержание 800-84132 Series

Страница 1: ...n Operation Maintenance Voltage Regulator Magnetic Amplifier Three Phase P N 800 84132 XX 12 14 19 23 25 28 31 Publication 351 01053 00 April 1995 Kato Engineering Inc P O Box 8447 Mankato MN USA 56002 8447 Tel 507 625 4011 KatoEngineering mail nidec com www KatoEngineering com Fax 507 345 2798 ...

Страница 2: ...rror Detector The error detector is a differential amplifier Resistors R11 and R14 in the emitter circuit of transistors Q1 and Q2 are of equal value Therefore when the base voltage of Q1 is equal to the base voltage at transistor Q2 Q1 and Q2 conduction will be equal Transistor Q2 is the reference voltage side of the error detector Its base voltage is kept constant by zener diode Z1 The base volt...

Страница 3: ...1 C2 and is referred to as magnetic reset or bias Increasing the control current resets the magnetic amplifier core further below saturation The further the core is reset below saturation the more back e m f will be present across the gate winding Thus the less current will flow through the gate winding and exciter field The magnetic amplifier reacts in an opposite manner when control current is d...

Страница 4: ...erator voltage to the required regulator input If excessive voltage is applied to the regulator input terminals L1 and L2 destruction of the rectifiers in the regulator could occur B Fuse F1 The voltage regulator contains a 250 volt 5 amp ABC 5 type fuse located within a fuse holder that is mounted on the voltage regulator chassis Replacement fuse must be a normal break fuse of the same capacity A...

Страница 5: ...axi mum clockwise position NOTE Turning R3 clockwise raises the maximum voltage while turning it counterclockwise decreases the maximum voltage 2 Measure generator voltage using the generator outputvoltage If voltage is not the required maximum turnpotentiometer R3 in the appropriate direction until 3 voltmeter indicates output voltage is the required maximum This is the final adjustment of R3 3 T...

Страница 6: ...or 9 Verify that the voltage regulation is within or 1 If it is not within these limits refer to troubleshooting procedures 10 Alternately remove and apply load to determine whether the generator voltage is stable and response is satisfactory 11 If the generator voltage becomes unstable or response is slow adjust stability adjust R7 a Instability may occur when the no load field re quirements of t...

Страница 7: ... of frayed or broken insulation and all connec tions should be inspected and tightened TROUBLESHOOTING PROCEDURES Troubleshooting is the process of recognizing mal functions of the system intelligently analyzing the malfunction and making the necessary corrections to place the unit back into proper operation The more common generator system malfunctions and the appropriate repair procedures are li...

Страница 8: ...2 open or shorted Test rectifiers Magnetic amplifier MA 1 or MA 2 open Check continuity of magnetic amplifier windings Replace amplifiers if windings are open Loose connections to exciter field Terminals F F Check connections Defective exciter or generator See generator manual Low Voltage Open Rectifier in assembly BR1 or BR2 Test Replace if any of its rectifiers are defective Preamplifier PC boar...

Страница 9: ...be 120 Vac 400 HZ nominal Voltage Unstable Stability adjust potentiometer R7 not properly set Stability insufficient Adjust R7 as described in chapter 3 Slow Response Excessive load Remove excessive load Stability adjust R7 not properly set Adjust R7 as described in Chapter 3 Poor Regulation Excessive load Remove excessive load Stability adjust R7 not properly set Adjust R7 as described in chapter...

Страница 10: ... 139 No 800 84132 23 120 139 No 800 84132 25 120 139 Yes 800 84132 30 120 139 Yes 800 84132 14 208 240 Yes 800 84132 15 208 240 Yes 800 84132 16 208 240 Yes 800 84132 17 208 240 Yes 800 84132 19 208 240 Yes 800 84132 24 208 240 Yes 800 84132 28 208 240 No 800 84132 29 208 240 Yes 800 84132 31 208 240 Yes ...

Страница 11: ...ineering Support The brand you trust the power you depend on Include the serial number and model number for your machine in the email subject line Field Service KatoService mail nidec com Manuals KatoManuals mail nidec com Parts KatoParts mail nidec com Remanufacturing KatoRemanufacturing mail nidec com Warranty Quality Assurance KatoWarranty mail nidec com ...

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