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7

FORM NO. L-20077-X-1018

Air

Supply

Brake 

Inlet

Gauge

Regulator

Filter

Dryer

Typical Brake Control Circuit

3/2 (3 Way)

N.C. Valve

Quick 

Exhaust Valve

AIR PRESSURE: 
8 BAR (120 PSI) ABSOLUTE MAX 
0 BAR (0 PSI) ABSOLUTE MIN

AIR CONNECTIONS

NOTE

For quick response, Nexen recommends a quick exhaust 

valve and short air lines between the Control Valves and 

the product.  Align the air inlet ports to a down position 

to allow condensation to drain out of the air chambers 

of the product.

CAUTION

Low air pressure will cause slippage and 

overheating.  Excessive air pressure will 

cause abrupt starts and stops, reducing 

product life.  

All Nexen pneumatically actuated devices require clean 
and dry air, which meet or exceeds ISO 8573.1:2001 
Class 4.4.3 quality. 

The following is a common air supply scheme used with 
this product.  This is an example and not an all-inclusive 
list.  All air circuits to be used with this product must be 
designed following ISO-4414 guidelines.  

 

NOTE: Refer to Figure 4.

  FIGURE  4

Important - Install the Restrictor Valve in the brake 
air inlet. 

TSE brakes are equipped with three Shoulder Screws 
(Item 6) connecting the Piston Plate (Item 3) and the 
Cylinder (Item 10). 

Springs (Item 7), mounted on the Shoulder Screws prevent 
Cylinder vibration when the brake is engaged. 

The Shoulder Screws are under tensile stress when the 
air is applied to disengage the brake.  Cylinder thrust pulls 
the Shoulder Screw in one direction at the same time the 
engagement Springs are applying a force load on the screw 
in the opposite direction.  

Restrictor Valve (Item 22) slows the air entering the brake 
to eliminate shock loading on the shoulder screw heads. 

The Restrictor Valve does not slow the air exhausting from 
the Cylinder allowing the brake to engage quickly.  

NOTE: The Auxiliary Cooling Option has been 
removed from all standard Nexen S, T, and TSE 
series brakes. It is a passage for compressed air to 
be connected for increased thermal capacity. If you 
desire this feature or are replacing a brake that has 
this feature please contact Nexen at 1-800-843-7445.

Install
Restrictor (Item 22)

Air Hose Assembly
with 45° Flared x 1/8 NPT 
Connector (Item 19) 

CAUTION

Never operate brake without the Restrictor 
(Item 22) installed.  

Содержание AIR CHAMP TSE-1000

Страница 1: ...1 FORM NO L 20077 X 1018 Models TSE 450 TSE 600 TSE 800 1 and TSE 1000...

Страница 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Страница 3: ...ions 4 Installation 5 Brake Guard Installation 6 Lubrication 6 Air Connections 7 Operation 8 Maintenance 8 Troubleshooting 9 Parts Replacement Friction Facings 10 Bearing Compression Springs and O Rin...

Страница 4: ...roper lifting techniques when installing removing or placing in service CAUTION Watch for sharp features when interacting with this product The parts have complex shapes and machined edges CAUTION Use...

Страница 5: ...ing Housing Item 4 Torque Pin Slot Plate Check runout with Dial Indicator on Friction Disc Hub Item 1 CAUTION Do not flange mount TSE Brakes Bearingpreloadwillresultafterbushing is installed and prema...

Страница 6: ...1 Close and disconnect the air line from the unit 2 Turn the Lubricator Adjustment Knob counterclockwise three complete turns 3 Open the air line LUBRICATION CAUTION These settings are for Nexen suppl...

Страница 7: ...ant Install the Restrictor Valve in the brake air inlet TSE brakes are equipped with three Shoulder Screws Item 6 connecting the Piston Plate Item 3 and the Cylinder Item 10 Springs Item7 mountedonthe...

Страница 8: ...if worn down to where the Machine Screws Item 14 may score the Friction Disc Hub TABLE 4 l e d o M l e d o M l e d o M l e d o M l e d o M e z i S w e r c S p a C e z i S w e r c S p a C e z i S w e r...

Страница 9: ...n g i l A o t n o i t a s n e d n o c w o l l a o t n o i t i s o p n w o d t r o p t s u a h x e e h t f o t u o n i a r d o t e r u l i a F e g a g n e s i d e r u s s e r p r i a f o k c a l r o w...

Страница 10: ...er to Figure 7 1 Alternately and evenly remove the Shoulder or Socket Head Cap Screws Item 6 2 Remove the Cylinder Item 10 3 Remove the Compression Springs Item 7 NOTE For TSE 800 1 units the Spacer I...

Страница 11: ...its also install Spacer Item 24 23 Clean the O ring grooves of the Piston Item 2 and Cylinder Item 10 then lubricate the new O rings and O ring contact surfaces with a thin film of fresh O ring lubric...

Страница 12: ...epair kits See Table 11 1 Denotes repair kit items 2 CAUTION Model TSE 1000 uses Nexen Shoulder Screws only 3 See Table 8 for product number and quantity 4 TSE 450 and TSE 600 Qty 5 TSE 800 1 and TSE...

Страница 13: ...r P o N t c u d o r P o N t c u d o r P 0 5 4 E S T 0 0 7 7 1 8 0 0 6 E S T 0 0 3 8 1 8 1 0 0 8 E S T 0 0 3 6 2 8 0 0 0 1 E S T 0 0 2 8 2 8 Use this repair kit for TSE 1000 s with serial numbers high...

Страница 14: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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