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6

FORM NO. L-20003-AC-0620

COUPLING MOUNT CLUTCH

Refer to Figure 1. 

1.   Determine the parallel misalignment of the shafts to 

be coupled by placing a straight edge across the 
shafts and measuring the maximum offset at various 
points around the periphery of the shafts.  Make the 
necessary corrections to keep the shafts within the 
parallel misalignment limits of the clutch coupling (See 
Table 5).

NOTE: Before installation, the driving shaft can be fixed, 

but the driven shaft must be allowed to float.

Align the air inlet port to the six o’clock down position 

to allow condensation to drain out of the port.

2.   Slide the Clutch onto the driving shaft until the end of 

the Clutch is flush with the end of the shaft.

3.   Insert the Key (Item 18) into the driving shaft and 

Clutch.

4.   Install and tighten the Set Screws (Item 17) to the 

recommended torque (See Table 6).

5.   Attach the Coupling Adapter Plate (Item 24) to the 

Clutch pilot using Cap Screws (Item 33) and Lock 
Washers (Item 34); then, tighten the Cap Screws to 
the recommended torque (See Table 6).

6.   Place the Coupling’s Flexible Disc (Item 25) over the 

pins in the Coupling Adapter Plate (Item 24).

7.   Insert the customer supplied Dodge

TM

 Taper-Lock 

Bushing into the Coupling Hub (Item 26).

8.   Align the holes (not the threads) and slide the Dodge

TM

 

Taper-Lock Bushing/Coupling Hub Assembly onto the 
driving shaft until it is flush with the shaft.

9.   Thread the screws supplied with the Dodge

TM

 Taper 

Lock Bushing into the threaded holes of the Coupling 
Hub (Item 26); then, alternately and evenly tighten the 
screws to the bushing manufacturer’s specifications.

10.  Align the pins in the Coupling Hub (Item 26) with the 

holes in the Flexible Disc (Item 25).

11.   Push the entire assembly together.  Automatic spacing 

is accomplished by spacers molded into the Flexible 
Disc.

  FIGURE  3

Driving 

Shaft

Driven 

Shaft

Dodge

TM

Taper-Lock 

Bushing

26

25

33

34

24

18

17

Clutch

TABLE  5

L

E

D

O

M

E

G

D

O

D

M

T

K

C

O

L

-

R

E

P

A

T

C

S

I

D

-

Y

L

O

P

G

N

I

L

P

U

O

C

E

Z

I

S

N

O

I

T

A

I

R

A

V

D

E

R

U

S

A

E

M

T

R

A

P

A

°

0

8

1

S

T

N

I

O

P

T

A

T

A

O

L

F

L

A

I

X

A

M

U

M

I

N

I

M

(

M

O

R

F

E

U

L

A

V

D

E

D

N

E

M

M

O

C

E

R

L

A

I

T

I

N

I

)

G

N

I

C

A

P

S

L

E

L

L

A

R

A

P

M

U

M

I

X

A

M

R

A

L

U

G

N

A

M

U

M

I

X

A

M

W

F

.

n

i

8

/

5

-

2

}

m

m

5

7

.

6

6

[

.

n

i

5

1

0

.

0

]

m

m

1

8

3

.

0

[

.

n

i

0

4

0

.

0

]

m

m

6

1

0

.

1

[

n

i

8

/

1

+

]

m

m

5

7

3

.

1

+

[

W

L

.

n

i

4

m

m

6

.

1

0

1

[

.

n

i

5

1

0

.

0

]

m

m

1

8

3

.

0

[

.

n

i

4

6

0

.

0

]

m

m

5

2

6

.

1

[

n

i

8

/

1

+

]

m

m

5

7

3

.

1

+

[

W

M

.

n

i

7

m

m

8

.

7

7

1

[

.

n

i

5

1

0

.

0

]

m

m

1

8

3

.

0

[

.

n

i

2

1

1

.

0

]

m

m

5

4

8

.

2

[

n

i

8

/

1

+

]

m

m

5

7

3

.

1

+

[

W

H

.

n

i

8

]

m

m

2

.

3

0

2

[

.

n

i

5

1

0

.

0

]

m

m

1

8

3

.

0

[

.

n

i

8

2

1

.

0

]

m

m

1

5

2

.

3

[

n

i

8

/

1

+

]

m

m

5

7

3

.

1

+

[

TABLE  6

RECOMMENDED TIGHTENING TORQUES

L

E

D

O

M

W

F

W

L

W

M

W

H

W

E

R

C

S

T

E

S

)

7

1

M

E

T

I(

.

S

B

L

.

N

I

0

8

]

m

N

9

[

.

S

B

L

.

N

I

2

4

1

]

m

N

9

.

5

1

[

.

N

I

6

3

2

.

S

B

L

]

m

N

4

.

6

2

[

.

N

I

6

3

2

.

S

B

L

]

m

N

4

.

6

2

[

W

E

R

C

S

P

A

C

)

3

3

M

E

T

I(

.

S

B

L

.

T

F

1

2

]

m

N

5

.

8

2

[

.

S

B

L

.

T

F

1

2

m

N

5

.

8

2

[

.

S

B

L

.

T

F

3

2

]

m

N

2

.

1

3

[

.

S

B

L

.

T

F

8

7

]

m

N

8

.

5

0

1

[

Содержание AIR CHAMP FW

Страница 1: ...1 FORM NO L 20003 AC 0620 PILOT SHEAVE MOUNT CLUTCHES MODELS FW LW MW AND HW...

Страница 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Страница 3: ...le of Contents General Specifications 4 General Safety Precautions 4 Installation 5 Friction Facing Adjustment 7 Lubrication 7 Air Connections 8 Operation 8 Troubleshooting 9 Parts Replacement 10 Repl...

Страница 4: ...shapes and machined edges CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury WARNING This product is capable of emitting a spark if misused...

Страница 5: ...th the Key Item 18 fully seated into the Hub Item 1 keyway See Table 3 3 Install and tighten the Set Screws Item 17 to the recommended torque See Table 4 L E D O M N O I T A T R E S N I T F A H S M U...

Страница 6: ...til it is flush with the shaft 9 Thread the screws supplied with the DodgeTM Taper Lock Bushing into the threaded holes of the Coupling Hub Item 26 then alternately and evenly tighten the screws to th...

Страница 7: ...evices require clean pressure regulated air for maximum performance and life All seals in Nexen pneumatically operated devices are lubricated for life and do not require additional lubrication However...

Страница 8: ...uct life All Nexen pneumatically actuated devices require clean and dry air which meet or exceeds ISO 8573 1 2001 Class 4 4 3 quality The following is a common air supply scheme used with this product...

Страница 9: ...a h x e n U e c a l p e r d n a n o i t c n u f l a m e v l a v l o r t n o c a r o f k c e h C e v i t c e f e d s i t i f i e v l a v l o r t n o c e h t n I 0 2 0 0 n a h t s s e l s i p a g g n i...

Страница 10: ...nd 7 with fresh O ring lubricant and install the new O ring Seals onto the Piston Item 4 and Air Chamber Item 8 7 Align the Spring Pin Item 28 on the Piston Item 4 with the hole in the Air Chamber Ite...

Страница 11: ...2 18 Slide the Compression Spring Item 14 onto the Hub Item 1 NOTE The FW Clutch has a Key Item 20 in the Hub Item 1 Do not remove this Key The FW Clutch does not have a Fiber Washer Item 10 19 Lubric...

Страница 12: ...ributor PILOT MOUNT FW CLUTCH 18 1 17 20 36 23 22 12 13 14 11 5 29 8 7 6 28 9 5 3 2 19 4 FIGURE 11 ITEM DESCRIPTION QTY 1 Hub 1 2 Adjustment Nut 1 3 Thrust Washer 1 4 Piston 1 51 Thrust Bearing 2 61 O...

Страница 13: ...O ring Seal 1 71 O ring Seal 1 8 Air Chamber 1 9 Grease Fitting 1 11 Friction Disc 1 121 Friction Facing 1 ITEM DESCRIPTION QTY 131 Machine Screw 6 141 Compression Spring 1 15 Ball Bearing 1 16 Sheav...

Страница 14: ...eal 1 71 O ring Seal 1 8 Air Chamber 1 9 Grease Fitting 2 101 Fiber Washer 1 11 Friction Disc 1 ITEM DESCRIPTION QTY 121 Friction Facing 1 131 Machine Screw 6 141 Compression Spring 1 17 Set Screw 2 1...

Страница 15: ...Seal 1 71 O ring Seal 1 8 Air Chamber 1 9 Grease Fitting 2 101 Fiber Washer 1 11 Friction Disc 1 ITEM DESCRIPTION QTY 121 Friction Facing 1 131 Machine Screw 6 141 Compression Spring 1 15 Ball Bearin...

Страница 16: ...61 O ring Seal 1 71 O ring Seal 1 8 Air Chamber 1 9 Grease Fitting 2 101 Fiber Washer 1 11 Friction Disc 1 ITEM DESCRIPTION QTY 121 Friction Facing 1 131 Machine Screw 6 141 Compression Spring 1 15 Ba...

Страница 17: ...Washer 1 11 Friction Disc 1 ITEM DESCRIPTION QTY 121 Friction Facing 1 131 Machine Screw 6 141 Compression Spring 1 15 Ball Bearing 2 16 Sheave 1 17 Set Screw 2 18 Key 1 19 Set Screw 1 21 Air Line Not...

Страница 18: ...R BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all of the purposes hereof the te...

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