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6

FORM NO. L-20250-F-0615

Align the air inlet ports to a down position to allow 

condensation to drain out of the ports.

Refer to Figure 3. 

1.  Insert customer supplied key into the motor shaft keyway.

2.  Slide the Female Pilot (Item 34) and the Drive Disc (Item 4) 

onto the motor shaft.

3.  Tighten the Set Screw (Item 26) to lock the Drive Disc (Item 

4) onto the motor shaft.

4.  Coat the O-Ring Seal (Item 33) and the seal contact surface 

with a film of O-Ring lubricant, then wipe off any excess 

lubricant.

5.  Place the O-Ring Seal (Item 33) onto the Female Pilot (Item 

34) O-Ring diameter.

6.  Slide the FMCBE Assembly onto the Female Pilot (Item 34) 

and the Drive Disc (Item 4).

NOTE

Use Loctite

®

 242 on all fasteners.

7.  Using eight Nexen supplied 10-24 x 0.750" Hex. Head Cap 

Screws (Item 27), secure the FMCBE Assembly to the Fe-

male Pilot (Item 34) and Drive Disc (Item 4).

8.  Alternately and evenly tighten the eight Hex. Head Cap 

Screws (Item 27) to 21 In. Lbs. [2.4 Nm] torque.

OPTIONAL INPUT UNIT

Refer to Figure 4. 

1.  Coat the O-Ring Seal (Item 59) and the seal contact surface 

with a film of O-Ring lubricant; then, wipe off any excess 

lubricant.

2.  Place the O-Ring Seal (Item 59) into the seal groove of the 

Input Unit Bearing Flange (Item 20).

3.  Slide the Female Pilot (Item 34) and Drive Disc (Item 4) onto 

the Input Unit shaft.

4.  Tighten the Set Screw (Item 26) to lock the Drive Disc (Item 

4) onto the motor shaft.

5.  Coat the O-Ring Seal (Item 33) and the seal contact surface 

with a film of O-Ring lubricant; then, wipe off any excess 

lubricant.

6.  Place the O-Ring Seal (Item 33) onto the seal diameter of 

the Female Pilot (Item 34).

7.  Slide the FMCBE Assembly onto the Female Pilot (Item 34) 

and the Drive Disc (Item 4).

NOTE

Use Loctite

®

 242 on all fasteners.

8.  Using four Nexen supplied 0.375-16 x 1.750" Hex. Head 

Cap Screws (Item 62) and Acorn Nuts (Item 63), secure the 

Female Pilot, Drive Disc, and FMCBE Assembly to the Input 

Unit (Item 20).

FIGURE  4

59

Input Unit

34

4

26

33

62

63

25

20

27

19

19

FMCBE

Assembly

9.  Alternately and evenly tighten the four Hex. Head Cap Screws 

(Item 62) to 15 Ft. Lbs. [20.3 Nm] torque.

10.  Using eight Nexen supplied 10-24 x 0.750" Hex. Head 

Caps Screws (Item 27), secure the FMCBE Assembly to 

the Female Pilot and Drive Disc.

11.  Alternately and evenly tighten the eight Hex. Head Cap 

Screws (Item 27) to 21 In. Lbs. [2.4 Nm] torque.

9.  Using four Nexen supplied 0.375-16 x 1.500" Hex. Head 

Cap Screws (Item 29), secure the Female Pilot, Drive Disc, 

and FMCBE Assembly to the motor.

10.  Alternately and evenly tighten the four Hex. Head Cap Screws 

(Item 29) to 15 Ft. Lbs. [20.3 Nm] torque.

11.  Slide the FMCBE Assembly input shaft and motor into the 

gear reducer.

12.  Using four supplied 0.375-16 x 1.250" Hex. Head Cap 

Screws (Item 36), secure the Male Pilot end of the FMCBE 
Assembly to the gear reducer.

 
13.  Alternately and evenly tighten the four Hex. Head Cap Screws 

(Item 36) to 15 Ft. Lbs. [20.3 Nm] torque.

BISSC CERTIFIED FMCBE MOUNTED BETWEEN A C-FACED MOTOR AND GEAR REDUCER

FIGURE 3

34

4

26

33

27

29

36

25

FMCBE

Assembly

Содержание Air Champ FMCBE 625

Страница 1: ...1 FORM NO L 20250 F 0615 FMCBE 625 and 875 Clutch Brakes BISSC Certified With and Without Locking Key FORM NO L 20250 F 0615...

Страница 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Страница 3: ...Table of Contents General Specifications 4 General Safety Precautions 4 Installation 5 Lubrication 6 Air Connections 6 Troubleshooting 10 FMCBE with Locking Key Removal 11 Parts Replacement 11 Replace...

Страница 4: ...4 5 104 C 40 220 F Approximate Weight Up to 18 kg 40 lbs CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury WARNING Ensure proper guarding of...

Страница 5: ...m 27 secure the FMCBE to the Female Pilot and Drive Disc 10 Alternately and evenly tighten the eight Hex Head Cap Screws Item 27 to 21 In Lbs 2 4 Nm torque BISSC CERTIFIED FMCBE MOUNTED ON A C FACED M...

Страница 6: ...e O Ring Seal Item 33 and the seal contact surface with a film of O Ring lubricant then wipe off any excess lubricant 6 Place the O Ring Seal Item 33 onto the seal diameter of the Female Pilot Item 34...

Страница 7: ...FMCBE Assembly to the Female Pilot Assembly See Figure 5 9 Alternately and evenly tighten the eight Hex Head Cap Screws Item 27 to 21 In Lbs 2 4 Nm torque 10 Using two Nexen supplied 0 375 16 x 1 875...

Страница 8: ...within ten feet of the product and use low viscosity oil such as SAE 10 Synthetic lubricants are not recommended Nexen product s bearings are shielded and pre lubricated and require no further lubric...

Страница 9: ...ssure will cause slippage and overheating Excessive air pressure will cause abrupt starts and stops reducing product life All Nexen pneumatically actuated devices require clean and dry air which meet...

Страница 10: ...d replace the Control Valve if necessary Defective O ring Seals resulting in leaks Replace the O ring seals Failure to engage Brake Lack of lubrication on Hub Spline Lubricate Hub Spline Unexhausted a...

Страница 11: ...off the FMCBE Model 875 Remove Hex Head Cap Screws Item 27 that secure the FMCBE Housing Item 1 to the Female Pilot Item 34 then loosen Set Screw Item 31 remove the Hex Head Cap Screws Item 29 and re...

Страница 12: ...em 15 back into the Housing Item 1 and O Ring Seal Item 14 FIGURE 11 1 7 11 10 7 11 14 15 16 3 2 6 Spring Pin alignment hole 13 Remove the six Machine Screws Item 7 securing the Split Friction Facings...

Страница 13: ...the Male Pilot Item 20 and Housing Item 1 with fresh O Ring lubricant and wipe off the excess lubricant MALE PILOT BEARINGS Item 19 AND O RING SEALS Item 21 AND 22 FIGURE 12 1 25 22 21 19 20 18 19 24...

Страница 14: ...lot 8 Install the Retaining Ring Item 6 onto the Drive Disc Item 4 See Figures 16 and 17 9 Clean the O Ring contact surfaces of the Female Pilot Item 34 and Housing Item 1 with fresh safety solvent FI...

Страница 15: ...isealTM Item 13 from the Bearing Flange Item 20 14 Supporting the Bearing Flange Item 20 and pressing on the outer races of Bearings Item 30 press the Stub Shaft and Bearings into the Bearing Flange u...

Страница 16: ...Bills of Materials and Instruction Manuals Whenorderingreplacementparts specifymodeldesignation item number part description and quantity Purchase replacement parts through your local Nexen Distributo...

Страница 17: ...ION QTY 11 131 19 Stub Shaft VarisealTM Key 1 1 2 20 301 35 Bearing Flange Bearing Retaining Ring Ext 1 2 2 58 59 62 Retaining Ring Int O Ring Seal Hex Head Cap Screw 1 1 4 63 Acorn Nut 4 ITEM DESCRIP...

Страница 18: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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