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FORM NO. L-20094-E-0914

9

  FIGURE 5

12

11

4

20

7

11

16

10

35

13

14

2

3

FRICTION FACING (Item 4)

Inspect Friction Facings for wear, and replace when they 
are approximately 9/32" thick.  Friction Facings can be 
replaced without removing DPB Brake from motor shaft.

Refer to Figures 4 & 5. 

1.   Disconnect air supply lines from Adaptor Fittings (Item 

16).

2.   Remove Cap Screws (Item 42), Lockwashers (Item 43), 

and swing Torque Arm (Item 37) clear of DPB Brake.

3.   Remove Cap Screws (Item 12) and Locknuts (Item 20).

4.  Remove Friction Disc (Item 7).

5.   Remove Shoulder Screws (Item 13) and Springs (Item 

14).

6.   Slide Piston/Drive Disc (Item 2) off Splined Hub (Item 

35).

7.  Remove Retaining Ring (Item 10).

8.   Slide Cylinder/Drive Disc (Item 3) off Splined Hub (Item 

35).

9   Remove Machine Screws (Item 11), and replace worn 

Friction Facings (Item 4).

  PARTS REPLACEMENT

  FIGURE 4

Alignment

Mark

Alignment

Mark

Alignment

Mark

Alignment Mark

 

NOTE:   On some models of the DPB Brake, the 

Machine Screws (Item 11) are assembled with 
a green anaerobic thread locking compound.  
If removal is difficult, strike end of screwdriver 
with a hammer to break crystalline structure of 
locking compound before attempting to remove 
screws.  Machine Screws (Item 11) furnished 
with new Friction Facings have a locking patch 
and do not require the use of a thread locking 
compound.

10.  Reverse Steps 1 through 8 to reassemble the DPB 

Brake, noting chalk alignment marks, and tighten all 
screws to recommended torque (See Table 2).

CAUTION

The Nexen DPB Brake has been balanced 

at the factory.  During disassembly, mark 

components with chalk alignment marks 

to insure correct alignment and balance as 

the DPB Brake is reassembled (See Fig. 4).

When reassembling the Nexen DPB Brake, 

make sure all screws are tightened to the 

recommended torque (See Table 2).

CAUTION

Working with spring loaded or tension 
loaded fasteners and devices can cause 
injury.  Wear safety glasses and take the 
appropriate safety precautions.  

Содержание AIR CHAMP DPB-11T

Страница 1: ...FORM NO L 20094 E 0914 1 Dual Friction Plate Brakes Models DPB 9T DPB 11T DPB 13T and DPB 15T AIR CHAMP PRODUCTS...

Страница 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Страница 3: ...094 E 0914 3 Table of Contents General Specifications 4 General Safety Precautions 4 Introduction 5 Installation 5 Lubrication 7 Air Connections 7 Operation 8 Parts Replacement 9 Replacement Parts 11...

Страница 4: ...104 C 40 220 F Approximate Weight Up to 115 kg 254 lbs CAUTION Use appropriate guarding for moving components Failure to guard could result in serious bodily injury WARNING Ensure proper guarding of t...

Страница 5: ...I T E U Q R O T T 9 B P D K S 5 7 3 2 s b l t f 5 1 T 1 1 B P D F S 5 7 8 2 s b l t f 0 3 T 3 1 B P D F 0 0 5 3 s b l t f 5 7 T 5 1 B P D J 0 0 0 4 s b l t f 2 1 1 SUPPORT BUSHING Refer to Figure 1 NO...

Страница 6: ...m Item 37 onto Splined Hub Item 35 2 Tighten Cap Screws Item 42 to 119 ft lbs torque 3 Using Cap Screws Item 40 and Lock Nut Item 44 secure Extension Arm Item 37 to Torque Arm Item 38 4 Tighten Lock N...

Страница 7: ...r Nexen supplied lubricators If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested procedure 4 Close the air line to the unit when a drop of oil forms in the Lub...

Страница 8: ...Disc Torque is transmitted through the Cylinder Drive Disc and Piston Drive Disc to the Splined Hub attached to the Torque Arm Heat generated at the friction surfaces is dissipated by windage created...

Страница 9: ...lignment Mark Alignment Mark NOTE On some models of the DPB Brake the MachineScrews Item11 areassembledwith a green anaerobic thread locking compound If removal is difficult strike end of screwdriver...

Страница 10: ...rogressively tighten each one until Flanged Hub Item 36 is loose on Q D bushing 4 Wedge a screwdriver into saw cut in Q D bushing to loosenQ D bushingfromshaftandremoveDPBBrake 5 Proceed with Steps 3...

Страница 11: ...chase replacement parts through your local Nexen Distributor TORQUE ARM FIGURE 8 37 42 43 38 39 41 45 40 44 ITEM DESCRIPTION QTY 37 Arm Torque 1 38 Bar Extension 1 39 Bracket 1 40 Screw Cap 1 41 Screw...

Страница 12: ...Screw Machine 16 12 Screw Cap 13 Screw Shoulder 14 Spring 15 Fitting Adapter 2 ITEM DESCRIPTION QTY 20 Nut Lock 21 Screw Cap 6 25 Bearing 2 26 Ring Retaining 1 27 Ring Retaining 1 35 Hub Splined 1 36...

Страница 13: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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