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11

FORM NO. L-20017-D-0814

Refer to Figure 7. 

1.   Remove the two Hex Head Cap Screws (Item 8), Hex 

Head Nuts (Item 10), Lockwashers (Item 9) and Flat 
Washers (Item 14). Then remove the two Cylinder 
Assemblies (Item 2) from the “T” Support (Item 12). 
(See Figure 6).

2.   Separate the two Cylinder Assemblies (Item 2) and 

set the Spacers (Item 13) and Pin (Item 4) aside. (See 
Figure 6).

3.   Remove the Flat Head Cap Screws (Item 6) securing 

the Shoe Facings (Item 1) to the Piston (Item 3).

PARTS REPLACEMENT - SEAL REPLACEMENT

4.   Remove the Flat Head Cap Screws (Item 17), End Cap 

(Item 16) and Springs (Item 11) from both Cylinders 
(item 2).

5.   Push Pistons (Item 3) out of both Cylinders (Item 2).

6.   Remove old U-Cup Seals (Item 5) and O-Rings (Item 

15) from both Pistons (item 3). 

7.   Clean the O-Ring grooves of the Pistons (Item 3); then, 

lubricate the new U-Cup Seals and O-Rings and contact 
surfaces with a thin film of fresh o-ring lubricant. 

8.   Install the new U-Cup Seals (Item 5) and O-Rings (Item 

15) onto both Pistons (Item 3). 

9.   Place Springs (Item 11) into spring pockets of Pistons 

(Item 3).

10.  Attach End Caps (Item 16) to Cylinders (Item 2) with 

Flat Head Cap Screws (Item 17). 

Note

Orientation of mounting holes in End Cap must 
match mounting holes in Cylinder. Alternately and 
evenly tighten Flat Head Cap Screws to 178–232 
in-lbs (20.1–26.2 Nm). 

11.  Apply Loctite 242 to the threads of the Flat Head Cap 

Screws (Item 6); then secure the Friction Facings (Item 
1) to the Pistons (Item 3). Tighten Flat Head Cap Screws 
(Item 6) to 62–81 in-lbs (7.0–9.2 Nm).

12.   Using the two Hex Head Cap Screws (Item 8), Hex Nuts 

(Item 10), Lock Washers (Item 9) and Flat Washers 
(Item 14), secure the two Cylinder assemblies (Item 
2) with the Spacers (Item 13) and Pin (Item 4) to the 
“T” support (Item 12).

2

1

6

15

5

3

11

17

16

FIGURE 7

CAUTION

Working with spring loaded or tension 
loaded fasteners and devices can cause 
injury.  Wear safety glasses and take the 
appropriate safety precautions.  

CAUTION

Orientation of U-Cup Seal is important.  
Open side of U-Cup Seal should face into 
the Cylinder (Item 2).

 

Содержание AIR CHAMP DBSE

Страница 1: ...1 FORM NO L 20017 D 0814 Disc Caliper Brake Model DBSE AIR CHAMP PRODUCTS User Manual...

Страница 2: ...ce until the machinery into which it is to be incorporated has been declared in conformity with the applicable provisions of the Directive Read this manual carefully before installation and operation...

Страница 3: ...eral Specifications 4 General Safety Precautions 4 Installation 5 Lubrication 7 Air Connections 7 Operation 8 Troubleshooting 9 Manual Disengagement 10 Parts Replacement Friction Facing Replacement 10...

Страница 4: ...esult in serious bodily injury CAUTION Working with spring loaded or tension loaded fasteners and devices can cause injury Wear safety glasses and take the appropriate safety precautions CAUTION The t...

Страница 5: ...the Brake Disc Hub aligning the untapped holes in the Q D bushing with the tapped holes in the Brake Disc Hub NOTE Runout is minimized if a Dial Indicator is used as the pull up bolts are tightened P...

Страница 6: ...istance between the Disc and Friction Facing Assemblies See Figure 3 0 06 FIGURE 3 Brake Disc Friction Facing Assemblies Item 1 FIGURE 4 Customer supplied 3 8 bolts T Support Item 12 8 Use customer su...

Страница 7: ...r line LUBRICATION CAUTION These settings are for Nexen supplied lubricators If you are not using a Nexen lubricator calibration must follow the manufacturer s suggested procedure 4 Close the air line...

Страница 8: ...Degree F DBSE Disc Size Max RPM 10 Inch O D 4500 12 Inch O D 3800 14 Inch O D 3200 16 Inch O D 2800 WARNING Ensure proper guarding of the product is used Nexen recommends the machine builder design g...

Страница 9: ...pressure Check for control valve malfunction and replace it if necessary Check for air leaks in the air lines and around the o ring seals Replace the air lines or o ring seals if necessary Internal co...

Страница 10: ...at Head Screws Item 6 then secure the new Friction Facing Assemblies Item 1 to the Pistons Item 3 5 Tighten the Flat Head Cap Screws Item 6 to 62 81 in lb 7 0 9 2 Nm 6 Using the two Hex Head Screws It...

Страница 11: ...l the new U Cup Seals Item 5 and O Rings Item 15 onto both Pistons Item 3 9 Place Springs Item 11 into spring pockets of Pistons Item 3 10 Attach End Caps Item 16 to Cylinders Item 2 with Flat Head Ca...

Страница 12: ...2 6 Cap Screw 4 8 Hex Head Screw 2 9 Lock Washer 2 10 Hex Nut 2 PARTS LIST ITEM DESCRIPTION QTY 11 Compression Spring 12 12 T Support 1 13 Spacer 2 14 Flat Washer 2 15 O Ring 2 16 End Cap 2 17 Flat C...

Страница 13: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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