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MN134-1 rev B 

 

 

02/14 

 

2.0  Operational Check and Oxygen Concentration Test 

 

 

 

2.1

 

Description of Operation 

Air is drawn into the NewLife Intensity 10 Oxygen Concentrator through an external air 
intake gross particulate filter.  Before this air enters the compressor, it passes through the 
unit’s suction resonator which, quiets the compressor’s suction sound.  Pressurized air then 
exits the compressor and passes through a heat exchanger.  The heat exchanger reduces the 
temperature of the compressed air.  Next, a two-way solenoid feed valve directs the air into 
one of two sieve beds that contain molecular sieve.  The unique property of molecular 
sieve enables it to physically attract (adsorb) nitrogen when air passes through this 
material, thus producing high concentrated oxygen. 

 

There are two sieve beds: while one produces high concentration oxygen, the other is 
purged of the nitrogen it adsorbed (collected) during this pressure swing adsorption (PSA) 
cycle.  Each adsorber produces oxygen and delivers it to the product tank.  Oxygen exits 
the product tank through a pressure regulator, flow control valve, and flowmeter. The 
NewLife Intensity 10 unit delivers up to 95.5% oxygen at flow rates from 2-10 lpm. 

 

 

2.2  Operation Check 

AirSep tests every NewLife Intensity 10 Oxygen Concentrator thoroughly after 
manufacture. You must perform the following test to ensure that no damage occurred in 
shipping or handling. 

 

 

 

 

Do not use extension cords with this unit or connect too many plugs 
into the same electrical outlet. The use of extension cords could 
adversely affect the performance of the device. Too many plugs into 
one outlet can result in an overload to the electrical panel, causing the 
breaker/fuse to activate or fire if the breaker or fuse fails to operate.  

 

1.

 

Open and inspect all cartons (that contain units) upon delivery.  Unpack the unit 
and remove it from the carton.  Inspect the unit itself for damage.  If the exterior of 
a unit’s carton is damaged, or the unit itself is damaged, note it on the freight bill 
signed by the driver. 

 

2.

 

Connect unit to power, and set the 

I

/0 power switch to the “

I

” position.  Check to 

see that the following occurs: 

a.

 

A continuous alarm sounds for approximately five seconds.  See the 
troubleshooting chart in Section 6.3 of this manual if the unit’s 
alarm does anything other than sound for five seconds. 

b.

 

The compressor runs and flow is indicated in flowmeter. 

c.

 

OPTIONAL:  The Oxygen Monitor’s amber light remains on until 
the oxygen concentration reaches 85% ±3% (approximately two 
minutes).  Perform an oxygen concentration test, as described in 
Section 2.4. 

 

2.3  Alarm System

          

 

The NewLife Intensity 10 Oxygen Concentrator is equipped with a battery-powered alarm 
system, which sounds a continuous and loud alarm when a power failure occurs.  It sounds 
an intermittent alarm if the high or low pressure indicators are activated or if the optional 

Содержание Intensity 10

Страница 1: ...NewLife Intensity 10 Oxygen Concentrator Service Manual AirSep Corporation 401 Creekside Drive Buffalo NY 14228 2085 USA Telephone 716 691 0202 24 Hour Fax 716 691 4141 www airsep com...

Страница 2: ...Check service is always at your fingertips with AirSep http www airsep com Support Warranty_Information aspx OR In the US or Canada dial 866 873 9277 AirSep is a registered trademark of AirSep Corpora...

Страница 3: ...ower Failure Alarm Test 6 2 4 Oxygen Concentration Test and Specification 6 Section 3 0 Patient Instructions 3 1 Instructions 7 3 2 Routine Maintenance by the Patient 7 3 2 1 Cleaning the Air Intake G...

Страница 4: ...2 Solenoid Valve Coil Replacement 12 5 5 Sieve Beds 13 5 5 1 Sieve Bed Replacement 13 5 6 Cabinet Fan 14 5 6 1 Cabinet Fan Replacement 14 5 7 Circuit Board 14 5 7 1 Circuit Board Replacement 15 5 8 P...

Страница 5: ...eshooting 21 6 3 Troubleshooting Chart 22 6 4 Tool Kit and Pressure Test Gauge 25 Appendix Exploded Drawings Wiring Diagram Intensity 10 120V A Wiring Diagram Intensity 10 220 240V B Control Panel Ass...

Страница 6: ...ir licensed health care provider physician if they experience any signs of discomfort Instruct each patient how to perform routine maintenance of the air intake gross particle filter and how to check...

Страница 7: ...f a concept within a restricted space The following table is a list of symbols and definitions that may be used with the NewLife Intensity 10 Oxygen Concentrator These symbols are referenced from the...

Страница 8: ...cted by other devices being used close by such as diathermy and high frequency electro surgical equipment defibrillators short wave therapy equipment mobile telephones CB and other portable devices mi...

Страница 9: ...n high x 16 5 in wide x 14 5 in deep 69 9 cm high x 41 9 cm wide x 36 8 cm deep Weight 58 lb shipping weight 65 lb 26 3 kg shipping weight 29 5 kg Electrical 120 VAC 60 Hz 6 0 amps 590 watts 220 240 V...

Страница 10: ...following test to ensure that no damage occurred in shipping or handling Do not use extension cords with this unit or connect too many plugs into the same electrical outlet The use of extension cords...

Страница 11: ...within specification you must perform a test of the oxygen concentration Test the unit upon delivery to a patient and at periodic intervals Equipment Providers need to establish and implement a protoc...

Страница 12: ...output and efficient operation of the unit the patient must perform two simple routine maintenance tasks Clean the air intake gross particle filter Check the alarm system battery 3 2 1 Cleaning the A...

Страница 13: ...er cord 2 Remove right side panel to locate the felt intake filter 3 Remove filter in the unit and replace with a new filter 4 Remove left side panel and record information about the filter replacemen...

Страница 14: ...Control When you remove NewLife Intensity 10 from a patient s home or a facility always dispose of the used nasal cannula and humidifier bottle Clean the exterior of the NewLife Intensity 10 unit wit...

Страница 15: ...th side panels unscrew the turn fastener s and remove the panel s 5 2 2 Removing Back Panel Remove both side panels and lift off the back panel Make sure the power cord can pass freely through the pow...

Страница 16: ...specifications Sound Level The condition of the compressor s cup seals bearings and other components can result in an increased sound level If the compressor s cup seals or bearings wear to the point...

Страница 17: ...valve parts To identify the noisy valve observe which green circuit board light 115 VAC units only illuminates at the time of the noise The lighting matrix on the circuit board corresponds to the valv...

Страница 18: ...and back panels 3 Remove the red cap with a slotted head screwdriver 4 Disconnect the solenoid leads and lift off the solenoid coil 5 Replace with the new coil 6 Press the red cap back on top of the...

Страница 19: ...s this air is drawn in the air cools internal components including the compressor and exits out the bottom of the unit The cabinet fan for NewLife Intensity 10 is located in the back of the unit Refer...

Страница 20: ...from the circuit board 5 Cut the tie wrap at the circuit board pressure transducer and disconnect the green tube from transducer Care must be taken when removing and installing tubing to circuit boar...

Страница 21: ...eck and Setting The product regulator is factory set at 20 psig 138 kPa and should not require adjustment To check for proper adjustment of the product regulator take the following steps 1 Install out...

Страница 22: ...aphragm 10 Put the large spring and slip ring into the bonnet and screw the bonnet onto the regulator body 11 Reset the product regulator as described in Section 5 9 1 5 10 Circuit Breaker Replacement...

Страница 23: ...ch in until 0 0 is displayed approximately 3 seconds 2 If TMR1 is not displayed then total operating hours of unit is displayed 1 Set the unit s I 0 switch to the 0 position and disconnect the power c...

Страница 24: ...xygen Monitor Circuit Board Removal To remove the circuit board follow the steps below Care must be taken when removing and installing tubing to circuit board sensor to prevent damaging sensor 1 Set t...

Страница 25: ...Pressure Higher than normal operating pressure may indicate any of the following A restrictive exhaust muffler which does not allow the waste purge gas to exit the system freely Operate the unit with...

Страница 26: ...sounding 4 Place your thumb over outlet of unit The flowmeter ball should drop to the bottom of the flowmeter If the ball does not drop completely to the bottom there is a leak present between the top...

Страница 27: ...emove obstruction Locate unit away from heating source providing adequate ventilation on all sides Do not run multiple units next to each other Replace high temperature switch Replace cabinet fan Comp...

Страница 28: ...wer switch in I position Circuit breaker repeatedly trips Faulty electrical connection Faulty capacitor Faulty circuit breaker Faulty circuit board Faulty compressor Repair electrical connection Repla...

Страница 29: ...system pressure and rebuild or exchange compressor Low oxygen concentration Outlet pressure not set to 20 psig Leak Ambient or unit s temperature is too high Unit operating above temperature range spe...

Страница 30: ...ps head screwdriver ratchet adjustable wrench 1 inch deep well socket 9 16 inch socket 2 inch extension 7 16 inch combination wrench 9 16 inch combination wrench and 5 8 inch combination wrench Pressu...

Страница 31: ...Intensity 10 120V A Wiring Diagram Intensity 10 220 240V B Control Panel Assembly C Main Structure Assembly D Base and Cabinet Components E Product Tank Regulator Assembly F Valve Block Assembly G Co...

Страница 32: ...MN134 1 rev B 02 14 A WIRING DIAGRAM INTENSITY 10 120V...

Страница 33: ...MN134 1 rev B 02 14 B WIRING DIAGRAM INTENSITY 10 220 240V...

Страница 34: ...IRCUIT BOARD 5 CR001 1 CIRCUIT BREAKER 120V 17 SW114 1 SWITCH ON OFF 6 CR001 6 CIRCUIT BREAKER 220V 18 TU201 1 TUBING ASSY OUTLET DUAL SECONDARY 7 F0005 2 FITTING BRASS ADAPTER 19 TW001 4 TIE WRAP 8 F...

Страница 35: ...19 SC004 1 SCREW BATTERY HOLDER 6 FN022 1 FAN 120V 20 SW002 3 SWITCH TEMPERATURE 7 FN022 2 FAN 220V 21 TE040 1 TERMINAL BLOCK 8 FO002 1 FOAM EQ 22 VA003 1 VALVE EQ 120V 9 HA001 1 SPACER TEMP SWITCH 23...

Страница 36: ...PTION 1 BE186 1R BEDS 6A CD011 2 CORD POWER US STYLE 2 CA034 1 CABINET BACK PANEL 6B CD011 4 CORD POWER EUROPEAN STYLE 3 CA036 4 CABINET SIDE PANEL 7 CS001 1 CASTER 4 CA201 1 CABINET ROLLER BASE 8 FI0...

Страница 37: ...MN134 1 rev B 02 14 F ITEM PART NUMBER DESCRIPTION 1 RG088 1 REGULATOR ONLY 2 TA132 1 TANK MIXING ASSY PRODUCT TANK REGULATOR ASSEMBLY...

Страница 38: ...MBER DESCRIPTION 1 VA290 3 VALVE BLOCK ONLY 3B VA117 1 VALVE COIL 220V 2 VA034 1 VALVE FEED WASTE REBUILT KIT 4A VA001 1 VALVE SOLENOID 120V 3A VA054 1 VALVE COIL 120V 4B VA001 2 VALVE SOLENOID 220V V...

Страница 39: ...CHANGER 2 CO306 1R COMPRESSOR ASSY 120V 7 HX002 2 HEAT EXCHANGER 3 CO306 2R COMPRESSOR ASSY 220V 8 KI070 1 KIT SPRING MOUNT 4 F0045 2 FITTING ELBOW INTAKE 9 SC013 2 SCREW CLAMP 5 F0627 1 FITTING ADAPT...

Страница 40: ...BOTTOM CAP 3 BE005 3 BEDS RIGHT CAP ASSY TOP 11 F0134 1 FITTING COMPRESSION NUT 4 BE006 1 BEDS CAP ASSY BOTTOM 12 GS017 1 GASKET 5 BE011 4 BEDS RODS 13 NU001 1 NUT BOTTOM CAP 6 BE058 1 BEDS BAFFLE 14...

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