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NEWERA Pump Systems NE-1000 Multi-Phaser, Руководство пользователя

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NEWERA Pump Systems NE-1000 Multi-Phaser Скачать руководство пользователя страница 54

New Era Pump Systems Inc.

 

www.SyringePump.com

 

Model NE-1000 Multi-Phaser™

 

Publication  #1200-01 

49

 

04/06/16 

  

Pump doesn’t stop after dispensing a set volume:

  The pump was previously setup with a multiple Phase 

Pumping Program.  To simply dispense a fixed volume at a fixed pumping rate, the second Program Phase 
must be the ‘Stop’ function.  See section 9.1, How to Enter Pumping Programs, for instructions on changing 
the Pumping Program. 

Pump stops pumping after a period of time:

  A dispense target volume has been set.  Verify that the 

dispense target volume is set to 0. 

12.5 

Specifications 

Mechanical & Electrical 

Operational 

Syringe sizes: 

Up to 60 mL  (140 mL 
partially filled) 

Maximum speed: 

5.1005 cm/min 
 

Number of syringes: 

1 

Minimum speed: 

0.004205 cm/hr 

Motor type: 

Step motor 

Maximum pumping 
rate: 

1699 mL/hr with a B-D 
60 mL syringe 

Motor steps per 
revolution: 

400 

Minimum pumping 
rate: 

0.73 

µ

L/hr with a B-D 1 

mL syringe 

Microstepping: 

1/8 to 1/2 depending on 
motor speed 

Maximum force: 

35 lbs. at minimum 
speed, 18 lbs. at 
maximum speed 

Advance per step: 

0.2126 um to 0.8504 um 
depending on motor speed 

Number of Program 
Phases: 

41 

Motor to drive screw 
ratio: 

15/28 

RS-232 pump network: 

100 pumps maximum 
 

Drive screw pitch: 

20 revolutions/” 

RS-232 selectable baud 
rates: 

300, 1200, 2400, 9600, 
19200 

DC connector: 

2.1 mm, center positive 

Syringe inside diameter 
range: 

0.100 to 50.00 mm 
 

Voltage at DC 
connector: 

12V DC at full load 

Amperage: 

800 mA at full load 

Power supply type: 

Unregulated linear external wall adapter, country and power source specific (or 
compatible regulated power supply) 

Power supply output 
rating: 

12V DC @ 800 mA 

Dimensions: 

8 3/4” x 5 3/4” x 4 1/2” (LxWxH)  (22.86 cm x 14.605 cm  x 11.43 cm) 

Weight: 

3.6 lbs. (1.63 kg) 

Allen Wrench 

3/32 Hex 

12.6 

Custom Applications 

For specialized and OEM applications, contact your dealer or 
New Era Pump Systems Inc.  Custom modifications can be 
made to the mechanics or the firmware. 

 

54

54 (of 55 ) 

Содержание NE-1000 Multi-Phaser

Страница 1: ... SyringePump com Model NE 1000 Multi Phaser NE 1000 Series of Programmable Syringe Pumps Firmware Version V3 923 0 10 20 30 40 50 60 70 80 90 0 10 20 30 40 50 60 Time Infusion Rate WHAT S YOUR APPLICATION WARNING NOT FOR CLINICAL USE ON HUMANS 1 1 of 55 ...

Страница 2: ...units while the units LEDs are blinking Press any non arrow key or wait 2 seconds to set the rate units Set the pumping rate If the pumping rate is out of range the display will show Set the Volume to be Dispensed or Continuous Pumping Momentarily press the Volume key When the display shows the pump is set for continuous pumping Pressing any up arrow key will change the display to 0 For continuous...

Страница 3: ... 6 2 PROGRAM ENTRY MODE 8 6 7 VOLUME AND PROGRAM FUNCTION KEY 8 6 7 1 DISABLING VOLUME TO BE DISPENSED 8 6 7 2 CLEARING VOLUME DISPENSED 9 6 7 3 PROGRAM ENTRY MODE 9 6 8 PUMPING DIRECTION KEY 9 6 8 1 STICKY DIRECTION 9 6 9 START STOP KEY 9 6 10 PROGRAM PHASE NUMBER KEY 10 6 11 PROGRAM FUNCTION KEY 10 6 11 1 PROGRAM PHASE FUNCTION PARAMETER 10 6 12 SETUP KEY 10 6 13 SPECIAL POWER UP FUNCTIONS 10 6 ...

Страница 4: ...1 9 3 6 JP NN JUMP TO PHASE 21 9 3 7 PR IN SUB PROGRAM SELECTION INPUT 21 9 3 8 PR NN SUB PROGRAM START LABEL 22 9 3 9 LP ST DEFINE STARTING PHASE OF LOOP 22 9 3 10 LP EN DEFINE CONTINUOUS LOOP END 22 9 3 11 LP NN DEFINE LOOP END AND LOOP REPETITIONS 22 9 3 12 PS NN PAUSE PUMPING 22 9 3 13 IF NN JUMP TO PHASE IF EXTERNAL TRIGGER 23 9 3 14 ET NN SETUP EVENT TRIGGER JUMP PHASE 23 9 3 15 ES NN SETUP ...

Страница 5: ...COMMANDS 41 10 4 5 SYSTEM COMMANDS 41 10 5 GETTING STARTED WITH RS 232 42 11 LOGIC INTERFACE TTL INPUT AND OUTPUT 43 11 1 TTL I O OPERATIONAL CONTROLS 44 11 2 TTL I O CONTROL FROM THE PUMPING PROGRAM 45 11 3 TTL I O CONTROL FROM RS 232 45 12 APPENDIX 46 12 1 RS 232 COMMAND SUMMARY 46 12 2 RS 232 PUMP NETWORK CONNECTOR WIRING 47 12 3 ACCESSORIES 47 12 3 1 ANA BOX 47 12 3 2 SYRINGE HEATER 47 12 3 3 ...

Страница 6: ...power supply label Do not push objects of any kind into the chassis openings except for appropriate cables and connectors If the pump becomes damaged do not use unless certified safe by a qualified technician Damage includes but is not excluded to frayed cords and deterioration in performance Discharge static from control cables before connecting by touching the cable to ground Before touching the...

Страница 7: ...al power supply adapters Input One of 120V AC 60 Hz 220V AC 50 Hz 240V AC 50 HZ or other custom specified power supply Output 12V DC 800 mA or compatible regulated power supply Hex wrench for adjustable guide rod collar located in the tool holder on the back of the syringe holder Model NE 1000 only This Operating Manual 2 Overview The model NE 1000 is a general purpose single syringe pump capable ...

Страница 8: ... NE 1000 s operation please take the time to familiarize yourself with the basic concepts below 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Parts of the Pump Parts of the Pump Parts of the Pump Parts of the Pump 1 Pusher Block 2 End Plate 3 Anti Siphon Plate Adjustment Knob 4 Power On Off Switch 5 Drive Nut Button 6 Anti Siphon Plate 7 Drive Screw 8 Syringe Retainer Thumbscrew 2 one on each side 9 Hex ...

Страница 9: ... where it was stopped Pumping Program Resumed Continuing a Pumping Program that was Paused before the completion of the Pumping Program The Pumping Program continues at the point where the Pumping Program was stopped Executed The pump has performed a single operational Phase as defined in the Pumping Program Program Phase A single defined operation in the Pumping Program Phase Number A Program Pha...

Страница 10: ...p Place the barrel on the syringe holder block in the V slot with the barrel flange inserted between the syringe holder block and syringe retainer bracket 5 On the pusher block turn the thumbscrew to make the slot large enough for the plunger flange Press in fully the white drive nut button on the pusher block releasing the pusher block Then slide the block towards the syringe plunger Place the sy...

Страница 11: ... original value the display will blink indicating that the new value was stored Otherwise if the value was invalid an error message will be displayed Pressing any key clears the error message and restores the original value In general if a parameter has 2 values off and on they are represented by the numbers 0 and 1 respectfully 6 2 LCD Display The display consists of a 4 digit reflective LCD Liqu...

Страница 12: ... decimal point positions on the LCD display Each decimal point position is to the right of a digit in the display The last decimal point position to the right of the right most digit is not displayed indicating whole numbers with no decimal point To move the decimal point simultaneously press the 2 up arrow keys under the 2 digits next to the decimal point position Press the same 2 up arrow keys t...

Страница 13: ...ess of the Rate key will enter Rate Units Change mode The 2 LEDs representing the units will blink and the display will show Each press of any up arrow key selects the next rate units as indicated by the blinking units LEDs When the required rate units are blinking press any non arrow key or wait 2 seconds The display will blink indicating the rate units are stored The rate units are stored in the...

Страница 14: ...rogram Phase The Volume Dispensed is accumulated separately for infusion and withdrawal When the pumping direction is changed the current Volume Dispensed is also changed accordingly between the infusion and withdrawal Volume Dispensed accumulations When the Pumping Program is operating and the Volume to be Dispensed is non zero the pumping direction cannot be changed Otherwise when pumping contin...

Страница 15: ...meter associated with the function the value of the parameter will be displayed to the right of the function name separated by either a period or a colon To change the parameter s value press the arrow keys below the parameter s digits The parameter s new value is stored by either pressing any non arrow key or after a 2 second delay If the parameter has changed from its original value the display ...

Страница 16: ...w Phase Function Rate Volume Direction 2 FILL 0 0 mL hr Phase Function 3 JP 01 6 13 4 Program Entry Mode Lockout Pressing the Diameter key while turning on power to the pump will enter special parameter setup The following will be displayed n currently the only parameter The Program Entry Mode Lockout when enabled prevents inexperienced users from entering Program Entry Mode from the keypad Mode D...

Страница 17: ...he display to the pumping rate This display may also indicate that the first Pumping Program Phase is not a Rate function 7 Operation Before the pump can be operated the pumping data must be setup At minimum the syringe inside diameter and a non zero pumping rate needs to be set The operation of the pump can then be started from the keypad TTL I O connector or from RS 232 control From the keypad p...

Страница 18: ...Program Phase unless a Volume to be Dispensed is set or an Event trigger is set If a Volume to be Dispensed is set the Program Phase will be complete after the set volume has been infused or withdrawn measured from the start of the Phase The display can be changed by pressing the Rate Volume or Diameter keys 7 4 Purging To purge the syringe with the Pumping Program stopped press and hold the Start...

Страница 19: ... 1 7 8 Pump Stalled WARNING Do not use Stall as a normal method of stopping the pump Continuous stalling will cause damage to the drive nut When the operation of the motor is impeded due to excessive force needed to drive the syringe or when then collar clamp position is reached the pump will stop pausing the Pumping Program and a stall alarm will occur The display will show the Pumping LED will b...

Страница 20: ... Pressing any key on the keypad while powering up the pump will stop the Pumping Program from starting CAUTION The Pumping Program will start operating from the beginning of the Pumping Program Phase 1 regardless of what part of the Pumping Program was operating when the power was disrupted When the NE 1000 syringe pump is used as a component in an automated infusion withdrawal dispensing system a...

Страница 21: ...top Only Reversed Rising edge stops the Pumping Program rL 8 Start on Low Level Start Pumping Program on a low level rH 9 Start on High Level Start Pumping Program on a high level SL 10 Stop on Low Level Stop Pumping Program on a low level SH 11 Stop on High Level Stop Pumping Program on a high level oF 12 Trigger off Disable trigger Et 13 Trigger Event Pumping Program Function Only Stop Trigger t...

Страница 22: ...mode on power up the Pumping Program will immediately begin to execute and the user would be prompted to enter a Sub Program number The Lockout Disable Key connects the Program Input TTL connector pin 6 to Ground pin 9 The Lockout Disable Key is available as an accessory item Lockout can also be disabled by performing a system reset see sec 6 13 2 Reset Pumping Program 8 8 Keypad and Notification ...

Страница 23: ...rate optional Volume to be Dispensed and the pumping direction Complex dispensing systems can be designed involving multiple liquids each dispensed from a different pump plus other equipment and sensors Pumping Programs can be designed for each pump which enables multiple pumps to synchronize with each other and the other equipment and sensors using a cable connected to the TTL I O connectors of e...

Страница 24: ...tion unless the last Phase number is the maximum Phase number When the Pumping Program is started with the Start Stop key TTL I O input or RS 232 command the Pumping Program will begin operating from Phase 1 Very complex dispensing Programs can be created with the Program functions available Section 9 3 contains a detailed description of all the functions 9 1 1 Pumping Program Phase Number To set ...

Страница 25: ...ld then store it and produce a printout of the Pumping Program 9 3 Program Function Descriptions Each program function must be in a separate Program Phase 9 3 1 rAtE Rate Function Defines a pumping function with a fixed pumping rate This function defines a pumping setup consisting of the pumping rate optional Volume to be Dispensed and pumping direction Use the Rate Volume and Pumping Direction ke...

Страница 26: ... Switch Trigger Feature If the Pumping Program was Paused and the Paused Phase was a continuous pumping Rate function then starting the pump with a foot switch will cancel the Pause and restart the Pumping Program Phase 1 causing the current program selection to be re executed When the Program Selection Input function is executed the Pumping Program pauses and displays nn where nn is the Program S...

Страница 27: ...e loop start function paired with the loop end function There are 2 loop end functions Loop continuous LP EN and Loop for a preset number of iterations LP nn indicated by nn Each time a paired loop end function is executed an iteration of the loop is complete With the LP nn function after nn number of loop iterations the defined loop is complete and Program execution continues with the next Progra...

Страница 28: ... the pump until it is triggered The event is triggered with either 1 A falling edge high to low TTL transition on the TTL Event Trigger input pin 4 2 A low level on the Event Trigger input pin of at least 200 ms at the time the function is executed 3 The RS 232 RUN E command When triggered the current operation of the pump and the Pumping Program is interrupted and the Pumping Program immediately ...

Страница 29: ...f an Event Trap has not been defined then the Pumping Program continues execution at the next program phase This is useful if the pump is executing a continuous infusion Phase The pump can continue to infuse until a foot switch is pressed The pumping program can then jump to a different Phase such as a withdraw Phase then stop the pump The Trigger Event Trap is a one time function After triggering...

Страница 30: ... the previous dispense By changing the last Phase to a LP nn function the total number of dispenses can be set When entering a function with associated data such as with the Pause in Phase 5 or the Loop in Phase 6 the function is entered in 2 steps First select the function and store it Then enter the associated data Phase Function Rate Volume Direction 1 RATE 750 mL hr 2 0 mL Infuse Phase Functio...

Страница 31: ...50 mL hr in 1 0 mL hr steps after every 0 1 mL has been dispensed Finally the pumping rate is incremented back to 200 mL hr in 1 0 mL hr steps after every 0 1 mL has been dispensed then the process is repeated Phase Function Rate Volume Direction 1 RATE 200 mL hr 0 1 mL Infuse Phase Function 2 LP ST Phase Function Rate Volume Direction 3 INCR 1 0 0 1 mL Infuse Phase Function 4 LP 50 Phase Function...

Страница 32: ...ext dispense The next set of 3 dispenses have a fixed time interval of 60 seconds between dispenses After the last set of dispenses the syringe is refilled by the amount infused 17 25 mL Then the buzzer beeps to alert the operator to the start of the first set of dispenses The process is then repeated Phase Function Rate Volume Direction 1 RATE 750 0 mL hr 0 5 mL Infuse Phase Function Rate Volume ...

Страница 33: ...ected PH 05 The Program begins by infusing continuously at 10 0 mL hr PH 02 while a background trap is set for the low pressure point PH 03 To create a delay when the pressure sensor is switched from high pressure to low pressure when the Program Output pin is set a small volume is pumped PH 02 06 before the background traps are set When the low pressure trap is triggered the pump sets the high pr...

Страница 34: ...er fail restart the pusher block is in an unknown position making it impossible for an automated dispensing system to regain synchronization With the Syringe Filled Sensor the following Pumping Program will automatically synchronize the dispensing system and then continue with the normal dispense The first 2 Phases set an event trap for the Syringe Filled Sensor and refills the syringe until the s...

Страница 35: ...10 mL at 100 mL hr Phase 4 2 Dispense 10 mL at 500 mL hr Phase 7 3 Dispense 10 mL at 750 mL hr Phase 10 After selecting the sub program and pressing Start the Pumping program continues execution at the selected sub program After the 10 mL dispense each sub program jumps or continues with the loop counter function Phase 12 The first 4 loops continue Program Execution with the next user sub program ...

Страница 36: ...begins by canceling any previous event traps PH 01 and raising the Program Output TTL line PH 02 After 5 0 mL has been dispensed at 800 mL hr PH 03 the Program Output TTL line is lowered PH 04 sending a synchronization signal to another device The pump then continues to pump at 800 mL hr PH 06 until a synchronization signal is received at the Event Trigger TTL input causing the Program to jump to ...

Страница 37: ... Infuse Begin bolus dispense Phase Function Rate Volume Direction 4 RATE 500 0 mL hr 0 0 mL OFF Infuse Then infuse continuously Phase Function Rate 5 FILL 1000 0 mL hr Refill syringe when foot switch is released Phase Function 6 STOP Then stop the pump 10 RS 232 Communications The NE 1000 Syringe Pump can communicate with any computer or device with an RS 232 communications port The following assu...

Страница 38: ... from the keypad command processing is delayed A triangle appears in the upper left corner of the LCD display after the pump has received valid communications This triangle remains on the display until the pump is powered off or until Setup Configuration is entered Communications to and from the pump uses the following data frame Supported RS 232 Data Frames Baud rates 19200 9600 2400 1200 or 300 ...

Страница 39: ...c Mode Command syntax to pump basic command protocol command data CR Response syntax from pump basic response protocol STX response data ETX In the Basic communications mode a master slave protocol is used whereby the pump will only transmit in response to a received command When the pump receives the basic command protocol command data will automatically be stripped of all space and control chara...

Страница 40: ...each time power is applied to the pump the pump defaults to the Safe mode of communications but the communications time out timer will not be enabled until the first reception of a valid packet Although the communications time out timer is not enabled the Auto Alarm feature will be enabled Therefore the pump will be in an Auto Alarm only communications mode When power is applied to the pump or if ...

Страница 41: ...COM Invalid communications packet received IGN Command ignored due to a simultaneous new Phase start When an alarm occurs the alarm must be acknowledged before any data is changed or the pump is started Alarms are acknowledged by the user clearing the alarm message on the keypad or the alarm status being sent in response to any valid RS 232 command An alarm message sent automatically in the Safe M...

Страница 42: ...e currently selected Phase Set is only valid if the Pumping Program is not operating For a more detailed description of Program commands see sec 9 3 Program Function Descriptions phase function Rate Data Functions When a Phase s function is set to a Rate Data Function use the RAT VOL and DIR commands to setup the pumping parameters RAT Pumping rate RATE FIL Fill syringe to dispensed volume FILL IN...

Страница 43: ... rate is changed when the Pumping Program is paused Normally the Pumping Program would re start from Phase 1 after the rate is changed while paused RAT I float rate units Changes the pumping rate only if the pump is infusing If the pumping direction is set to withdraw the rate change will be ignored VOLUME TO BE DISPENSED AND SET VOLUME UNITS VOL float volume units Set query volume to be dispensed...

Страница 44: ... by the event function If phase data is specified the program will immediately jump to the Pumping Program Phase specified by phase data and cancel any other event set by the Pumping Program PURGE PUMP PUR Starts purge Pump infuses or withdraws at the top speed depending on the pumping direction STP command or Start Stop key will stop the pump STOP PUMPING PROGRAM STP If the Pumping Program is ope...

Страница 45: ... Trigger off disabled TTL I O DIRECTIONAL CONTROL INPUT SETUP DIN 0 1 Set query directional control input setup Settings 0 Falling edge Infuse Rising edge Withdraw Same as dr rE setting from the keypad Use this setting with the CBL TTL 1 reciprocating pump cable to create a 2 pump continuous infusion system 1 Falling edge Withdraw Rising edge Infuse Same as dr dU setting from the keypad Use this s...

Страница 46: ... 0 Turn buzzer off 1 Turn buzzer on if n specified If n 0 buzzer beeps continuously otherwise buzzer beeps n times if n not specified buzzer sounds continuously Query response 0 1 0 Buzzer off 1 Buzzer is on continuously or beeping 10 4 5 System Commands SET PUMP NETWORK ADDRESS AND BAUD RATE ADR address B 19200 9600 2400 1200 300 DUAL RECP ALTR Set query pump network address address n n address V...

Страница 47: ...terminal emulator for demonstration purposes only which allows more complex control of the pump Also this terminal emulator contains a Pump Programming Language PPL which allows Pumping Programs to be developed using symbolic text modified and stored in computer files then uploaded to the pump In addition a Pumping Program generator spreadsheet is available to assist in developing a Pumping Progra...

Страница 48: ...equires the detection of a change in TTL levels With a minimum of 100 ms to detect a level an edge requires a minimum of 200 ms to be detected Since the next level change can be detected in 100 ms creating another edge the maximum edge to edge frequency is 10 Hz Edge changes to the Pumping Direction and Operational Trigger inputs must occur at least 50 ms apart Falling edge refers to a logic high ...

Страница 49: ...d 0V Reference Logic low reference 11 1 TTL I O Operational Controls While the user is changing settings or configuration from the keypad external control by the Pumping Direction and Operational Trigger inputs will be ignored These controls will also be ignored if an alarm condition exists Operational Trigger Pin 2 The input signal on this pin controls the operation of the Pumping Program Its fun...

Страница 50: ...configured with the aa setup command or the DIN remote command When the mode is set to reciprocating pumps rE setup command then if the current pumping direction is withdraw a falling edge sets the direction to infuse If the current pumping direction is infuse a rising edge sets the direction to withdraw Otherwise this input pin has no effect When the mode is set to dual pumps dU setup command the...

Страница 51: ... RAT C I float UM MM UH MH Pumping rate VOL float volume units Volume to be Dispensed or set Volume units DIR INF WDR REV STK Pumping direction RUN phase data Starts the Pumping Program E phase data Pumping Program event trigger PUR Start purge STP Stop pauses the Pumping Program or purge DIS Query volume dispensed CLD INF WDR Clear volume dispensed SAF n n n Safe communications mode LN 0 1 Low mo...

Страница 52: ...nge Heater Part SYRINGE HEATER Visit www SyringeHeater com for details Flexible heating pad that wraps around the syringe Thermo Kinetic Heat Clamping digital controller will heat a syringe to a set temperature up to 100 C 12 3 3 RS 232 Network Cables RS 232 Network Primary Cable 7 foot cable Part CBL PC PUMP 7 25 foot cable Part CBL PC PUMP 25 Cable to connect a pump or the first pump in a pump n...

Страница 53: ...able Key Part ADPT LOCKOUT KEY Enables setting Keypad Lockout mode and allows changing of settings while Keypad Lockout is set 12 3 8 Firmware Upgrade Part FW 1 NE1000 Upgrades to the newest version of the firmware Part FW 1X NE1000 Gradient Linear ramping for smooth gradients plus other new program functions Part FW 1X2 NE1000 Also expands the Pumping Program memory to 340 Phases Contact your dea...

Страница 54: ...inimum pumping rate 0 73 µL hr with a B D 1 mL syringe Microstepping 1 8 to 1 2 depending on motor speed Maximum force 35 lbs at minimum speed 18 lbs at maximum speed Advance per step 0 2126 um to 0 8504 um depending on motor speed Number of Program Phases 41 Motor to drive screw ratio 15 28 RS 232 pump network 100 pumps maximum Drive screw pitch 20 revolutions RS 232 selectable baud rates 300 120...

Страница 55: ... 95 192 5 2 646 3 208 5 13 406 1 5 581 6 769 10 15 8 600 8 244 10 20 20 15 975 8 13 41 16 26 30 23 1 1282 17 63 21 37 60 29 7 2120 29 13 35 33 Poulten 1 6 7 107 8 1 483 1 798 Graf 2 8 91 190 8 2 622 3 18 Glass 3 9 06 197 2 2 711 3 288 5 11 75 331 8 4 559 5 53 10 14 67 517 2 7 107 8 62 20 19 62 925 2 12 72 15 42 30 22 69 1237 17 01 20 62 50 26 96 1746 24 01 29 11 Steel 1 9 538 218 6 3 005 3 644 Syr...

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