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11

VIPER 2000

Gas Control

Gas pre-flow, the Viper 2000 provides pre and post timing of gas flow using an internal gas solenoid. 
When the torch switch is operated for the first time there will be 0.25-second purge of shielding gas 
before the contactor and arc ignition circuits are energized. This initial delay is to ensure that the argon 
lines and welding torch are purged of air before welding commences.

NOTE! 

For example, if the gas is already flowing after the end of a weld then both the contactor and 

arc ignition circuits will energize immediately upon pressing the torch switch. If an arc is not struck 
within 5 seconds of pressing the torch switch gas solenoid, contactor and arc ignition will be turned 
off, releasing the torch switch will reset the sequence. 

Gas post-flow, when the torch switch is released at the end of a weld the shielding gas will continue 
to flow for approximately 15 seconds to allow an inert gas shield to be present whilst the weld cools 
down. This prevents oxidization of the weld pool and contamination of the tungsten electrode.

Contactor

The internal contactor allows the welding current to be switched on and off by means of the torch 
switch. If the tungsten electrode is inadvertently touched into the weld pool whilst welding then 
the contactor will turn off the welding current. This reduces the possibility of tungsten inclusions 
in the weld. To avoid further weld pool contamination during this period shielding gas coverage is 
maintained until the torch switch is released.

Arc initiation

The arc ignition system used in the Viper 2000 displays a positive arc-striking characteristic over the full 
input voltage range of the unit. This excellent striking characteristic is achieved by using state of the 
art electronic techniques. As the arc ignition system does not require a spark gap for its operation it is 
virtually maintenance free.

Содержание NA9910307

Страница 1: ...www newarc co uk Newcastle UponTyne Tel 0191 295 0111 sales newarc co uk Powered by Operational Manual NA9910307 Newarc Viper 2000...

Страница 2: ...TIG control unit Brand name or trade mark Newarc Type designation etc Viper 2000S Manufacturer or his authorised representative established within the EEA Name address telephone no Newarc Newcastle u...

Страница 3: ...mp environments wearing wet clothing and metal structures Try to avoid welding in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective pa...

Страница 4: ...ting welding area Remove all ammable and combustible materials from the cutting welding zone and surrounding areas Do not cut weld fuel and lubricant containers even if empty These must be carefully c...

Страница 5: ...hat has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility Handling of compressed gas cylinders and regulators All cylinders and pres...

Страница 6: ...roduction 8 1 3 Technical Specifications 9 1 4 Overview of Machine 10 2 Installation 12 3 Operation 13 4 Fault Finding 14 4 1 Welding Problems 14 5 Maintenance 15 6 Warranty 16 7 Electriacl Diagram 17...

Страница 7: ...Newarc dealer or visit the Newarc website at www newarc co uk The specifications presented in this manual are subject to change without prior notice Important notes Items in the manual that require p...

Страница 8: ...ator It is also extremely easy to use and is powered directly from the power source without the need for any auxiliary supply cables The sturdy and practical design of this exceptionally portable unit...

Страница 9: ...ions 9 VIPER 2000 Newarc VIPER 2000 Input Voltage Range 40 100 Volts Maximum Output Current 200 amps TIG Duty Cycle 100 200amps Degree of Protection IP23 322 x 127 x 210 5 Gas Flowmeter Yes Dimensions...

Страница 10: ...but the unit will not work 3 Latch switch The latch switch switches between the two different torch switch modes In the off position the torch switch must be pressed and held during welding In the on...

Страница 11: ...shielding gas will continue to flow for approximately 15 seconds to allow an inert gas shield to be present whilst the weld cools down This prevents oxidization of the weld pool and contamination of...

Страница 12: ...the power source Connect the power cables as below Connect the negative cable from the power source to the bottom left connector on the rear of the unit input Connect the positive cable from the power...

Страница 13: ...ions Press the mains switch to the on position the power on and overload indicators will light After approximately 15 seconds the overload indicator will extinguish and the machine is ready to weld Tu...

Страница 14: ...the unit seems sluggish then this may be due to a low supply voltage Check that the supply voltage to the unit is in the range of 40 to 100 volts Voltages outside this range may result in erratic ope...

Страница 15: ...sign of over heating Check the condition of the mains cable an plug Three monthly As per the weekly schedule plus Remove the side covers from the machine Remove the build up of dust and debris from i...

Страница 16: ...he stated conditions of use are that considered normal industrial practice and are not exhaustive Each machine is identified with a unique serial number and accompanied with the guarantee Newarc reser...

Страница 17: ...17 VIPER 2000 7 Electrical Diagram VIPER2000 8 SECTION 6 ELECTRICAL DIAGRAMS 6 1 System Diagram...

Страница 18: ...18 8 Parts VIPER 2000...

Страница 19: ...73 Main PCB NAM20032 Power resistor 470R HF bypass capacitor 3 per machine NAM70070 Argon flow meter NAM00019 NAM90474 Contactor NAM90479 HF inductor assembly NAM90499 Positive bus bar NAM00026 Molded...

Страница 20: ...20 www newarc co uk Powered by Unit 1 Whitehouse Industrial Estate Whitehouse Road Newcastle upon Tyne NE15 6LN Tel 44 0 191 295 0111 Email sales newarc co uk www newarc co uk...

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