
28
FIGURE 20: MAIN BURNER FLAME -
1” BURNERS
17) Test thermostat operation while the boiler is running. Turn the thermostat to the lowest setting. Both pilot burner and
main burners should stop firing. Raise the thermostat back to the highest setting. The pilot burner and main burners
should relight.
18) Verify low water cutoff operation while the boiler is running. Slowly open drain valve and drain boiler until the water
level drops below low water cutoff line. Water still should be visible in the gauge glass when the low water cutoff shuts
down the main burners. Both pilot burner and main burners should stop firing. Make sure pressure limit, thermostat or
other controls have not shut off the boiler. Upon test completion refill the boiler to the normal water level.
19) Check pressure limit control operation. When steam pressure is registered on pressure gauge, lower pressure limit setting
below gauge reading. Both pilot burner and main burners should stop firing. Raise pressure limit setting above gauge
reading. The pilot burner and main burners should relight.
20) After the boiler has operated for approximately 30 minutes, check the boiler and heating system piping for leaks. Repair
any leaks found at once.
21) Inspect the vent system for flue gas leaks. Repair any leaks found before leaving the boiler in operation.
22) Replacement of a steam boiler tends to break loose accumulated scale from the system. During the first week of
operation, blow down the #67 low water cut-off at least three times following the blow down instructions on the yellow
sticker adjacent to the low water cut-off.
23) After new boiler has been installed and put into continuous operation for several days, clean the boiler of oil, grease,
sludge, and other contaminants that may have been present in existing piping. This will prevent unsteady water line and
water carry over into supply main. The boiler boil-out should be done as follows:
a) Turn off gas supply to boiler per the Operating Instructions. See Figure 19.
b) Drain water from boiler until about one inch of water is visible in gauge glass.
c) Run a hose or temporary piping from the boiler drain valve to a location where hot water can be safely discharged.
Drain approximately five gallons of water from the boiler and mix-in an appropriate amount of an approved boil-out
compound. Remove safety valve and refill the boiler with prepared solution through funnel inserted into elbow under
the safety valve. Run a hose or temporary piping from safety valve tapping to a location where hot water can be
safely discharged.
DO NOT INSTALL ANY VALVES IN THIS LINE
.
d) Light off the boiler per the Operating Instructions. See Figure 19. Run boiler for several hours, boiling the water,
without generating steam pressure. Open the water feed valve sufficiently to allow a slight overflow of water through
the safety valve tapping drain line. Continue boiling until water coming out is clear.
XI. System Start-up (continued)
Содержание CGS-C Series
Страница 24: ...24 FIGURE 17 WIRING DIAGRAM McDONNELL MILLER MODEL 67 LOW WATER CUTOFF X Electrical continued...
Страница 27: ...27 27 FIGURE 19 OPERATING INSTRUCTIONS XI System Start up continued...
Страница 35: ...35 35 XIII Troubleshooting continued...
Страница 37: ...37 37 XIII Troubleshooting continued...
Страница 39: ...39 39...
Страница 41: ...41 41 XIV Repair Parts continued...
Страница 43: ...43 43 XIV Repair Parts continued...
Страница 45: ...45 45 XIV Repair Parts continued...
Страница 47: ...47 47 XIV Repair Parts continued...
Страница 49: ...49 49 XIV Repair Parts continued...
Страница 51: ...51 51...
Страница 52: ...52...