background image

Section

2000

2000

Copyright © 2007 CNH Italia S.p.A.

All rights reserved.

Printed in E.C.

Issued October, 2007

CNH Italia S.p.A.

Viale delle Nazioni, 55

41100 Modena

Italia

87634759 A - EU

ENGINE AND RADIATOR REMOVAL AND 

INSTALLATION

Содержание W130B

Страница 1: ...E C N A M R O F R E P N E V O R P W130B W130B Workshop Manual Workshop Manual Print No 87634759 A EU English Printed in Italy ...

Страница 2: ...W130B Wheel Loader 87634759 A EU Use for Service Manual Find manuals at https best manuals com ...

Страница 3: ...Find manuals at https best manuals com ...

Страница 4: ...1002 Metric Conversion Chart 1003 Engines Tab 2 Section Index Engines Engine and Radiator Removal and Installation 2000 Stall Tests 2002 After Cooler 2003 For Engine Repair See the Engine Service Manual 87519804 Fuel System Tab 3 Section Index Fuel System For Fuel System Repair See the Engine Service Manual 87519804 Electrical Tab 4 Section Index Electrical Removal and Installation of Starter and ...

Страница 5: ...hecks and Troubleshooting 6002 Transmission 6003 Front Axle 6004 Rear Axle 6004 Drive Shafts Center Bearing and Universal Joints 6005 Wheels and Tires 6006 Transmission Control Valve 6007 Brakes Tab 7 Section Index Brakes Removal and Installation of Brake Components 7001 Hydraulic Brake Troubleshooting 7002 Brake Pump 7003 Brake Accumulators 7004 Parking Brake 7008 Hydraulics Tab 8 Section Index H...

Страница 6: ...x Mounted Equipment Air Conditioning Troubleshooting and System Checks For Systems with HFC 134a Refrigerant 9002 Air Conditioner System Service 9003 Removal and Installation of Air Conditioning and Heater Components 9004 Loader 9006 Rollover Protective Structure ROPS Cab Structural Frame CSF 9007 Cab Glass Installation 9010 Electrical Schematic Foldouts and Hydraulic Schematic Foldout In Rear Poc...

Страница 7: ...Find manuals at https best manuals com ...

Страница 8: ...ued October 2007 CNH Italia S p A Viale delle Nazioni 55 41100 Modena Italia 87634759 A EU SECTION INDEX GENERAL Standard Torque Specifications 1001 Fluids and Lubricants 1002 Metric Conversion Chart 1003 Section Title Section Number Find manuals at https best manuals com ...

Страница 9: ...Find manuals at https best manuals com ...

Страница 10: ...ight 2007 CNH Italia S p A All rights reserved Printed in E C Issued October 2007 CNH Italia S p A Viale delle Nazioni 55 41100 Modena Italia 87634759 A EU GENERAL TORQUE SPECIFICATIONS Find manuals at https best manuals com ...

Страница 11: ...ssued 10 07 Printed in E C TABLE OF CONTENTS TORQUE SPECIFICATIONS DECIMAL HARDWARE 3 TORQUE SPECIFICATIONS METRIC HARDWARE 4 TORQUE SPECIFICATIONS STEEL HYDRAULIC FITTINGS 5 TORQUE SPECIFICATIONS STEEL HYDRAULIC FITTINGS 6 ...

Страница 12: ... 5 8 inch 150 to 180 203 to 244 3 4 inch 270 to 324 366 to 439 7 8 inch 400 to 480 542 to 651 1 0 inch 580 to 696 787 to 944 1 1 8 inch 800 to 880 1085 to 1193 1 1 4 inch 1120 to 1240 1519 to 1681 1 3 8 inch 1460 to 1680 1980 to 2278 1 1 2 inch 1940 to 2200 2631 to 2983 Grade 8 Bolts Nuts and Studs Size Pound Inches Newton metres 1 4 inch 144 to 180 16 to 20 5 16 inch 288 to 348 33 to 39 3 8 inch ...

Страница 13: ...hes Newton metres M4 24 to 36 3 to 4 M5 60 to 72 7 to 8 M6 96 to 108 11 to 12 M8 228 to 276 26 to 31 M10 456 to 540 52 to 61 Size Pound Feet Newton metres M12 66 to 79 90 to 107 M14 106 to 127 144 to 172 M16 160 to 200 217 to 271 M20 320 to 380 434 to 515 M24 500 to 600 675 to 815 M30 920 to 1100 1250 to 1500 M36 1600 to 1950 2175 to 2600 8 8 Grade 10 9 Bolts Nuts and Studs Size Pound Inches Newto...

Страница 14: ... 7 8 12 210 to 250 285 to 338 Split Flange Mounting Bolts Size Pound Inches Newton metres 5 16 18 180 to 240 20 to 27 3 8 16 240 to 300 27 to 34 7 16 14 420 to 540 47 to 61 Size Pound Feet Newton metres 1 2 13 55 to 65 74 to 88 5 8 11 140 to 150 190 to 203 Straight Threads with O ring Tube OD Hose ID Thread Size Pound Inches Newton metres 1 4 inch 6 4 mm 7 16 20 144 to 228 16 to 26 5 16 inch 7 9 m...

Страница 15: ...16 16 384 to 480 43 to 54 3 4 16 540 to 600 61 to 68 Thread Size Pound Feet Newton metres 10 5 8 inch 15 9 mm 1 14 552 to 672 62 to 76 7 8 14 60 to 65 81 to 88 Nom SAE Dash Size Tube OD Thread Size Pound Feet Newton metres 1 1 16 12 85 to 90 115 to 122 1 3 16 12 95 to 100 129 to 136 12 3 4 inch 19 0 mm 1 3 16 12 65 to 80 90 to 110 1 5 16 12 115 to 125 156 to 169 14 7 8 inch 22 2 mm 1 3 16 12 65 to...

Страница 16: ...Section 1002 1002 Copyright 2007 CNH Italia S p A All rights reserved Printed in E C Issued October 2007 CNH Italia S p A Viale delle Nazioni 55 41100 Modena Italia 87634759 A EU FLUIDS AND LUBRICANTS ...

Страница 17: ...TS 3 ENGINE OIL RECOMMENDATIONS 3 HYDRAULIC OIL TEMPERATURE CHART 4 ENGINE OIL TEMPERATURE CHART 4 TRANSMISSION OIL TEMPERATURE CHART 4 DIESEL FUEL SYSTEM 5 Fuel Storage 5 Specifications for Acceptable No 2 Diesel Fuel 5 MAINTENANCE SCHEDULE 6 Model W130B 6 MAINTENANCE POINTS 7 Model W130B 7 ...

Страница 18: ...3 2 U S Quarts Rear 22 liters 23 2 U S Quarts Type of Lubricant New Holland AMBRA TRX Transaxle Fluid 80W 140 NOTE DO NOT use an alternate oil in the axles The brake components in the axles could be damaged as a result of using an alternate oil Machines are shipped from the factory with break in oil Brake System Type of Fluid Same as Hydraulic System New Holland AMBRA Master Tran ENGINE OIL RECOMM...

Страница 19: ...1002 4 87634759 A EU Issued 10 07 Printed in E C HYDRAULIC OIL TEMPERATURE CHART BC06B208 ENGINE OIL TEMPERATURE CHART BC06B150 TRANSMISSION OIL TEMPERATURE CHART BC06B209 ...

Страница 20: ...ification D975 81 of the American Society for Testing and Materials Fuel Storage If you keep fuel in storage for a period of time you can get foreign material or water in the fuel storage tank Many engine problems are caused by water in the fuel Keep the fuel storage tank outside and keep the fuel as cool as possible Remove water from the storage container at regular periods of time Fill the fuel ...

Страница 21: ...ylinder Pivots 18 XT 100 Every 250 Hours 12 Check Cab Air Filter 250 13 Check Tire Pressure Wheel Torque 100 250 14 Check Drive Belt 250 Every 500 Hours 15 Check Battery Electrolyte Level 500 16 Check Axle Oil Level 500 17 Drain Fuel Tank Condensation Water Separator 500 18 Change Engine Oil and Filter 100 500 18 Change Crankcase Filter 500 19 27 Replace Fuel Filter 100 500 XX ROPS CSF and seat be...

Страница 22: ... items and for detailed information of the service items on this chart Operators and service manuals are available for this machine from your dealer If you operate the machine in severe conditions lubricate and service the machine more frequently 19 27 30 12 22 10 11 11 26 18 14 5 2 4 5 10 1 18 13 20 16 21 23 24 8 20 16 6 15 6 7 25 9 3 17 18 29 28 ...

Страница 23: ...1002 8 87634759 A EU Issued 10 07 Printed in E C NOTES ...

Страница 24: ...Section 1003 1003 Copyright 2007 CNH Italia S p A All rights reserved Printed in E C Issued October 2007 CNH Italia S p A Viale delle Nazioni 55 41100 Modena Italia 87634759 A EU METRIC CONVERSION CHART ...

Страница 25: ...1003 2 87634759 A EU Issued 10 07 Printed in E C TABLE OF CONTENTS CONVERSION FACTORS 3 Metric to U S 3 U S to Metric 4 ...

Страница 26: ...meter 1 685 555 lb cubic yd Power kilowatt 1 341 02 horsepower Pressure kilopascal bar 0 145 038 14 50385 lb sq inch lb sq inch Temperature degree C 1 8 x C 32 degree F Torque newton meter newton meter 8 850 748 0 737 562 lb inch lb foot Velocity kilometer hr 0 621 371 miles hr Volume cubic centimeter cubic meter cubic meter milliliter litre litre litre litre 0 061 024 35 314 66 1 307 950 0 033 81...

Страница 27: ...ume lb cubic yd 0 593 276 kg cubic meter Power horsepower 0 745 700 kilowatt Pressure lbs sq in lbs sq in lbs sq in 6 894 757 0 069 0 070 303 kilopascal bar kg sq cm Temperature degree F 1 8 F 32 degree C Torque pound inch pound foot 0 112 985 1 355 818 newton meter newton meter Velocity miles hr 1 609 344 kilometer hr Volume cubic inch cubic foot cubic yard ounce US fluid quart US liquid quart Im...

Страница 28: ...tober 2007 CNH Italia S p A Viale delle Nazioni 55 41100 Modena Italia 87634759 A EU SECTION INDEX ENGINES Engine and Radiator Removal and Installation 2000 Stall Tests 2002 After Cooler 2003 FOR ENGINE REPAIR SEE THE ENGINE SERVICE MANUAL 87519804 Section Title Section Number ...

Страница 29: ......

Страница 30: ...0 2000 Copyright 2007 CNH Italia S p A All rights reserved Printed in E C Issued October 2007 CNH Italia S p A Viale delle Nazioni 55 41100 Modena Italia 87634759 A EU ENGINE AND RADIATOR REMOVAL AND INSTALLATION ...

Страница 31: ...2000 2 87634759 A EU Issued 10 07 Printed in E C TABLE OF CONTENTS Engine 3 Removal 3 Installation 10 RADIATOR 17 Removal 17 Installation 18 ...

Страница 32: ... circuit Put key switch in OFF position STEP 3 Slowly loosen the filler cap for hydraulic reservoir to release air pressure in hydraulic reservoir STEP 4 Put master disconnect switch in OFF position Disconnect batteries from the machine STEP 5 BD06H046 Disconnect the backup alarm STEP 6 BD06H047 Loosen clamps and remove air filter intake from air filter STEP 7 BD06H048 Run a lifting strap through ...

Страница 33: ... the hood STEP 12 BD06H054 Carefully raise and remove hood from loader Lower hood onto suitable platform and disconnect lifting equipment STEP 13 BD02N160 Put a 40 liter 10 gallon container below radiator drain Remove radiator cap Remove cap and drain coolant into container Install cap after coolant has drained Install radiator cap STEP 14 BD02N160 Put a 20 liter 5 U S gallon container below engin...

Страница 34: ...remove the intake hose STEP 17 BD06H057 Tag and disconnect engine wiring harness connector from air filter restriction switch STEP 18 BD06H060 Disconnect the engine coolant vent hose and root to the rear of the engine STEP 19 BD06H058 Loosen the clamp on the turbocharger for the after cooler inlet hose STEP 20 BD06H059 Loosen the clamp on the after cooler and remove the after cooler inlet hose fro...

Страница 35: ...2 BD06H176 Loosen the clamp on the after cooler and remove the after cooler outlet hose from the machine STEP 23 BD06F113 BD06F114 Remove the four mounting bolts from the belt cover remove the cover NOTE After removing the belt cover remove the cover mounting brackets from the machine frame STEP 24 BD06F115 Remove the drive belt from the engine ...

Страница 36: ...or and set the compressor on the left battery cover STEP 27 BD06F118 Tag and disconnect the wiring from the alternator STEP 28 BD06F119 Remove bolt securing wiring harness clamp to engine STEP 29 BD06F120 Remove bolt securing wiring harness clamp 1 to the engine Remove ground wires 2 from the engine STEP 30 BD06F121 Tag and remove the wires from the starter solenoid 3 remove the ground cable 2 and...

Страница 37: ...H062 Disconnect the wiring harness from the EDC 7 controller NOTE Lifting up on the lever will release the connector from the controller STEP 34 BD06F123 Remove the fuel line from the top of the EDC 7 controller plug the line and cap the fitting STEP 35 BD06H065 Tag and disconnect the fuel filter heater wires 1 disconnect the fuel line 2 from the fuel filter head plug the line and cap the fitting ...

Страница 38: ...2 Remove the drive shaft bolts from the flywheel Move the drive shaft clear of the flywheel STEP 40 Connect suitable lifting equipment to engine lifting brackets Take up all slack in lifting equipment Remove the engine mounting bolts and lift the engine enough to gain access to the drain hose pull the drain hose with the engine STEP 41 Slowly raise engine from rear chassis Be sure all harness conn...

Страница 39: ...5 between front rubber isolator 4 and chassis Install washer 2 bolt 1 washer 6 and nut 7 in engine isolators Lower engine into position STEP 45 Tighten engine mounting bolts to a torque of 244 to 298 Nm 180 to 220 pound feet STEP 46 Disconnect lifting equipment from engine lifting brackets STEP 47 Connect engine oil drain hose to frame bracket STEP 48 BD03A172 At front of engine position drive sha...

Страница 40: ...n off and disconnect vacuum pump from hydraulic reservoir STEP 51 BD06F125 Install bolt and clamp for fuel return hose STEP 52 BD06H065 Remove cap from fitting and plug from the hose connect fuel line 2 Connect fuel filter heater wires 1 Remove and discard tag STEP 53 BD06F123 Remove cap from fitting and plug from the hose connect fuel line to EDC 7 STEP 54 BD06H062 Connect wiring harness to EDC 7...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

Отзывы: