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ENGINE

Carefully read personal and machine SAFETY PRECAUTIONS (at the beginning of this manual)

1 - 3

W130/W130TC

1.2  DESCRIPTION OF MAIN GROUPS

Upper view

A. Alternator - B. Injectors - C. Turbocharger - D. Blow-by - E. Injection pump - F. Intake manifold - G. Fuel filter.

WARNING

Due to application requirements, some auxiliary groups can be located in different positions with respect
to what illustrated in this section of the manual.

Upper view

W110R0096

D

E

F

G

C

A

B

Содержание W130

Страница 1: ...in this Manual must be performed exclusively by the Service Organization of the Manufacturer observing strictly the instructions explained using whenever necessary the recommended specific tools Whoever performs the operations reported without following exactly the precautions is responsible on his own for the damages that may result Neither the Factory nor any Organizations in its Distribution Ne...

Страница 2: ...insurance against acci dents The complete observance of one simple rule would prevent many thousands serious injuries each year This rule is Never attempt to clean lubricate or adjust a machine while it is in motion AVOID ACCIDENTS WARNING On machines having hydraulically mechanically and or cable controlled equipment such as showels loaders dozers scrapers etc be certain the equipment is lowered ...

Страница 3: ...ISSION Section 2 BRAKE SYSTEM Section 3 STEERING SYSTEM Section 4 BUCKET BOOMS AND FRAME Section 5 EQUIPMENT HYDRAULIC SYSTEM Section 6 ELECTRICAL SYSTEM Section 7 CAB Section 8 Find manuals at https best manuals com Find manuals at https best manuals com ...

Страница 4: ...Find manuals at https best manuals com Find manuals at https best manuals com ...

Страница 5: ... RULES 0 1 SPECIFICATIONS 0 8 DIMENSIONS AND WEIGHT 0 19 TABLE OF FLUID CAPACITIES 0 20 UNITS OF MEASURE 0 21 STANDARD TORQUE SPECIFICATION 0 23 LOCTITE PRODUCT CHART 0 27 Find manuals at https best manuals com Find manuals at https best manuals com ...

Страница 6: ...Find manuals at https best manuals com Find manuals at https best manuals com ...

Страница 7: ...eport any malfuctioning part or system to the maintenance managers for proper action Ensure all protective guards and panels as well as all safety devices provided are in place and in good operating condition Ensure that nobody is in the machine operating range before moving off or operating the attachment WALK COMPLETELY AROUND the machine before mounting Sound the horn Before starting machine ch...

Страница 8: ...c Beware fog smoke or dust that obscure visibility When crossing gullies or ditches move at an angle with reduced speed after ensuring ground conditions will per mit a safe traverse Do not operate the machine if you are extremely tired or feel ill Be especially careful towards the end of the working shift Do not operate a machine with misadjusted brakes Operate the machine at low speed which can e...

Страница 9: ...rturn etc STOPPING When the machine is to be stopped for whatever reason do so following the instructions given in chapters Stop ping the machine and Shutting off the engine in the Operation and Maintenance Instruction Manual Always remember to move the gearshift lever to the neutral position and engage the control lever lock for safety purposes Apply the parking brake if fitted NEVER LEAVE THE MA...

Страница 10: ...e BRAKES ARE INOPERATIVE when manually released for servicing Provisions must be made to maintain control of the machine using suitable blocks or other means Thefuel fillerpipenozzlemustbeconstantlykeptincontact with the filler neck Keep this contact from the beginning to the end of the fuelling operation to avoid possible genera tion of sparks due to static electricity Tow the machine only from t...

Страница 11: ...uainted with all your jacking equipment and its capacity Remember that the jacking point on the machine should be appropriate for the load applied Also be sure the support area of the jack at the machine and on the ground is appropriate and stable Any load supported by a jack represents a possible haz ard Always transfer the load onto appropriate support means according to local or national safety...

Страница 12: ... current regulations In case the attachment is to be oper ated through the machine hydraulic system for mainte nance purposes remember to do so only while sitting in the driver s seat Make sure that nobody is within the machine operating range Before operating the attachment alert people by sounding the horn and by voice Raise the attachment slowly SAFETY RULES Do not use the machine to transport ...

Страница 13: ...ely by personnel trained qualified and authorised to perform such op eration Start the disassembly of hydraulic components only after the same the hydraulic oil and lubri cants have fully cooled off and after all residual pressures have been released as described by the Repair Instruction Manual Prior to proceeding with disassembly opera tions comply with the GENERAL SAFETY RULES and drain each co...

Страница 14: ...n Ratio 17 5 to 1 Fuel Pump Air Cleaner Dry Type Elements With Warning Restriction Indicator Oil Filter Full Flow Replaceable Cartridge Lubrication Positive Pressure Cooling System Air Water with Lube Oil Cooler Power Gross per SAE J1995 148 hp 111 kW 2000 RPM Net per SAE J1349 136 hp 101 kW 2000 RPM Gross per SAE J1995 149 hp 111 kW 1800 RPM Net per SAE J1349 139 hp 103 kW 1800 RPM Torque Max Gro...

Страница 15: ...1 031 TORQUE CONVERTER Make ZF Model 06 013 08 Stall Ratio 2 66 1 SPEEDS mph km h 1st 2nd 3rd 4th 17 5 x 25 L3 Tires Forward 4 0 6 4 7 8 12 5 13 8 22 3 22 5 36 2 Reverse 4 2 6 8 8 2 13 2 14 5 23 4 20 5 x 25 L3 Tires Forward 4 3 6 9 8 4 13 5 14 9 23 9 24 38 6 Reverse 4 5 7 3 8 8 14 2 15 6 25 0 AXLES Front Rear Differential Ratio 3 18 3 18 Planetary Ratio 6 40 6 40 Final Axle Ratio 20 36 20 36 Make ...

Страница 16: ... 0 229 m2 Hub Brake Area of Parking Brake 9 0 in2 58 cm2 Brake Pressure Front 1305 psi 8998 kPa 2 sec Setting method Rear 1275 psi 8791 kPa ACCUMULATOR DATA Cut In 2275 psi 15686 kPa Cut Out 2800 psi 19305 kPa Low Pressure Warning 1500 psi 10342 kPa Transmission Declutch 350 psi 2413 kPa Charge Pressure N2 800 psi 5516 kPa TIRES 20 5 R 25 XTLA TL 50 psi Front 40 psi Rear 345 kPa 275 kPa 20 5 R 25 ...

Страница 17: ...4132 kPa Bucket section gives bucket priority Relief valve provides maximum loader pressure of 3625 psi 25 000 kPa Loader control valve section contains float circuitry Senses steering demand to control oil flow to loader valve or steering valve as required by steering de mand System A variable displacement piston pump is used to sup ply oil to the integrated loader and steering hydraulic system P...

Страница 18: ... 2 25 rod 104 8 mm dia x 954 4 mm stroke x 57 2 mm rod Lift 4 50 dia x 31 00 stroke x 2 50 rod 114 3 mm dia x 787 6 mm stroke x 63 5 mm rod Steer 2 75 dia x 18 21 stroke x 1 50 rod 69 9 mm dia x 462 5 mm stroke x 38 1 mm rod Diameter of Hydraulic Inlet and Outlet Ports One Inlet 2 Split Flange 50 8 mm One Outlet 1 25 ORB 31 7 mm Steering Section 1 0 ORB 25 4 mm Maximum Oil Velocity at Hydraulic Pu...

Страница 19: ... liters for 20 F 3 4 US gal 12 8 liters for 40 F Fuel Tank 50 0 US gal 189 liters Usable Fuel Engine Crankcase Only 16 quarts 15 1 liters Crankcase and Filter 17 quarts 16 1 liters Transmission 6 87 US gal 26 liters initial capacity 5 0 US gal 18 9 liters service w filter Axles Front Rear Total Axle 23 2 quarts 22 liters Hydraulic Reservoir Reservoir oil only 15 0 US gal 56 8 liters Reservoir oil ...

Страница 20: ...meters per SAE J88 SEP80 Stationary Rated Speed 71 4 Test Average 72 6 Operator s Station Sound Level per SAE J919 JUN86 Stationary Rated Speed 70 5 Test Average 69 8 Sound levels per in dB A 2000 14 EC 98 37 EC ISO 6395 6396 3744 Interior LpA Exterior LwA Combined Dynamic Test Average 71 2 106 2 Decal Value 71 107 The option w Enhanced Sound Package will be developed at the begin of March The sta...

Страница 21: ...ge dBA Cab Closed Exterior Sound Level 15 meters per SAE J88 SEP80 Stationary Rated Speed Test Average Operator s Station Sound Level per SAE J919 JUN86 Stationary Rated Speed Test Average Sound levels per in dBA 2000 14 EC 98 37 EC ISO 6395 6396 3744 Interior LpA Exterior LwA Combined Dynamic Test Average Decal Value Note Rated speed of engine is 2000 rpm and High Idle is 2160 2220 rpm ...

Страница 22: ...70 amp Hydraulic Pump A10V085 5 19 cu In rev 85 cc rev Hydraulic Oil Filter HM K013582 Assembly HM K0531170 w ride control Head Assy P178778 Element P165823 Hyd control P N C0640 10014 2 Lever Hyd control 4TH6F Joystick P N 08 350 759 Hyd control C0640 10013 3 Lever Hyd control 4TH6F 2TH6 Joystick 1 Lever P N 08 350 759 P N 08 350 766 Loader Control Valve M6 1044 00 2M6 15 2 Spool ZB Loader Contro...

Страница 23: ...H2 O 441407913 Cab heater defroster 006 B39 I 22 24 V blowe motor Core Condenser 383912A1 4R 9F 19 84 x11 Compressor 4611 6000 Front Wiper 441411772 24 V 150 208 35 min 1 55 min 1 60 Sweep Rear Wiper 441412334 24 V 45 min 1 175 sweep Cab Filter 441407125 Front Recirculation surface 90 x 470 mm Flow 1500 l dm 2 Cab Filter 241405799 Front External air surface 445 x 114 mm Flow 830 l s 1 m 2 Steering...

Страница 24: ...r to Oilm 9 fins in Beacon 35 205 000 14 Halogen 24 V Rotary Lamp Front axle MT3075 Rear axle MT3065 Service Brakes Pump WQ09A1 Accumulators 19184 OPA3 Brake Modulation Valve Secondary steering 02433A00 electric pump and motor Engine drive shaft 04085418 Front drive shaft 04085422 Center drive shaft 04085423 Rear drive shaft 04085424 Bucket teeth 87408033 Information Center 11000 MM3600 ...

Страница 25: ... With teeth and segments With suppl cutting edge Bucket capacity m3 2 1 2 3 2 1 2 3 Bucket weight kg 888 935 895 942 Bucket width mm 2540 2540 2500 2500 Dumping height at 45 mm 2761 2680 2794 2713 Dumping reach at 45 mm 1029 1118 991 1080 Max length w bucket on ground mm 7054 7179 7005 7129 Max height w bucket raised mm 5030 5039 5030 5039 Turning radius in transportation position m 11 5 11 56 10 ...

Страница 26: ... 63 114 TOT HITECH 46 ISO VG 46 DIN 51524 20 to 50 C 4 to 122 F Item 1 and 2 QFH583 HD AXLES front 22 TRX API GL4 SAE 80W 140 20 to 50 C 4 to 122 F rear 22 FUEL TANK 18 3 Diesel fuel ASTM no 2D GREASE FITTINGS MG 2 Grade 251H EP 40 to 50 C 40 to 122 F Spec B 27 AIR CONDITIONER 0 2 0 05 L BAR 134 COMPRESSOR WINDSHIELD WASHER 4 7 SC 35 FLUID Oil quantities indicated are those required for periodical...

Страница 27: ...r 1 685555 lb cubic yd Power kilowatt 1 34102 horsepower Pressure kilopascal 0 145038 lb sq inch bar 14 50385 lb sq inch Temperature degreeC 1 8 x C 32 degreeF Torque newtonmeter 8 850748 lb inch newtonmeter 0 737562 lb foot Velocity kilometer hr 0 621371 miles hr Volume cubic centimeter 0 061024 cubic inch cubic meter 35 31466 cubic foot cubic meter 1 307950 cubic yd milliliter 0 033814 ounce US ...

Страница 28: ... hr 608 2774 gr kW hr Mass Volume lb cubic yd 0 593276 kg cubic meter Power horsepower 0 745700 kilowatt Pressure lbs sq in 6 894757 kilopascal lbs sq in 0 069 bar lbs sq in 0 070303 kg sq cm Temperature degreeF 1 8 F 32 degreeC Torque pound inch 0 112985 newtonmeter pound foot 1 355818 newtonmeter Velocity miles hr 1 609 344 kilometer hr Volume cubic inch 16 38706 cubic centimeter cubic foot 0 02...

Страница 29: ...0 to 96 109 to 130 9 16 inch 110 to 132 149 to 179 5 8 inch 150 to 180 203 to 244 3 4 inch 270 to 324 366 to 439 7 8 inch 400 to 480 542 to 651 1 0 inch 580 to 696 787 to 944 1 1 8 inch 800 to 880 1085 to 1193 1 1 4 inch 1120 to 1240 1519 to 1681 1 3 8 inch 1460 to 1680 1980 to 2278 1 1 2 inch 1940 to 2200 2631 to 2983 Grade 8 Bolts Nuts and Studs Size Pound Newton Inches metres 1 4 inch 144 to 18...

Страница 30: ...o 540 52 to 61 Size Pound Newton Feet metres M12 66 to 79 90 to 107 M14 106 to 127 144 to 172 M16 160 to 200 217 to 271 M20 320 to 380 434 to 515 M24 500 to 600 675 to 815 M30 920 to 1100 1250 to 1500 M36 1600 to 1950 2175 to 2600 Grade 10 9 Bolts Nuts and Studs Size Pound Newton Inches metres M4 36 to 48 4 to 5 M5 84 to 96 9 to 11 M6 132 to 156 15 to 18 M8 324 to 384 37 to 43 Size Pound Newton Fe...

Страница 31: ...D Thread Pound Newton Hose ID Size Inches metres 3 4 inch 1 1 16 12 40 to 80 54 to 108 19 0 mm 7 8 inch 1 3 16 12 60 to 100 81 to 135 22 2 mm 1 0 inch 1 5 16 12 75 to 117 102 to 158 25 4 mm 1 1 4 inch 1 5 8 12 125 to 165 169 to 223 31 8 mm 1 1 2 inch 1 7 8 12 210 to 250 285 to 338 38 1 mm TubeOD Thread Pound Newton Hose ID Size Inches metres Straight Threads with O ring 1 4 inch 7 16 20 144 to 228...

Страница 32: ...4 3 4 16 540 to 600 61 to 68 12 7 mm Thread Pound Newton Size Inches metres 10 5 8 inch 1 14 552 to 672 62 to 76 7 8 14 60 to 65 81 to 88 15 9 mm Nom 1 1 16 12 85 to 90 115 to 122 SAE TubeOD Thread Pound Newton Dash Size Inches metres 1 3 16 12 95 to 100 129 to 136 Size 12 3 4 inch 1 3 16 12 65 to 80 90 to 110 1 5 16 12 115 to 125 156 to 169 19 0 mm 14 7 8 inch 1 3 16 12 65 to 80 90 to 110 1 5 18 ...

Страница 33: ...gh Strength Threadlocker 290 Green 0 003 85 350 in lbs 65 to 300 6 min 24 hrs 764 Wicking Threadlocker 404 Clear 495 0 006 3200 psi 65 to 180 30 sec 24 hrs NA Instant Adhesive 406 Clear 0 004 3200 psi 65 to 180 15 sec 24 hrs N A Surface Insensitive Adhesive 409 Clear 454 0 008 2500 psi 65 to 180 50 sec 24 hrs N A Gap Instant Adhesive 414 Clear 0 006 2500 psi 65 to 180 30 sec 24 hrs N A Instant Adh...

Страница 34: ...2 White 0 020 500 psi 65 to 400 4 hrs 72 hrs 736 Pipe Sealant with Teflon 593 Black 0 250 400 psi 95 to 400 30 min 24 hrs N A RTV Silicone 601 Green 609 0 005 3000 psi 65 to 300 10 min 24 hrs 764 Current PIN 609 609 Green 0 005 3000 psi 65 to 300 10 min 24 hrs 764 General Purpose Retaining Compound 620 Green 640 0 015 3000 psi 65 to 450 30 min 24 hrs 747 High Temperature Retaining Compound 635 Gre...

Страница 35: ...ON DESCRIPTION FUEL SYSTEM 1 15 1 5 TROUBLESHOOTING GUIDE 1 25 1 6 ENGINE OVERHAUL ON BENCH 1 39 Disassembly of engine 1 39 Removal of injection pump 1 42 Removal of rocker arm group 1 44 Repair interventions on cylinder group 1 47 Timing 1 49 Bushes 1 50 Tappets 1 51 Crankshaft 1 52 Conrods 1 60 Setting the timing 1 65 Engine flywheel 1 67 Replacing the injectors 1 81 Adjusting the valve clearanc...

Страница 36: ......

Страница 37: ...n Direct Number of cylinders 6 in line Bore mm 104 Stroke mm 132 Total displacement cm3 6700 Compression ratio 17 1 Maximum power kW 111 HP 148 rpm 2000 Maximum torque kgm Nm 690 rpm 1200 Engine low idle rpm 1020 to 1080 Engine high idle rpm 2060 to 2180 Maximum speed hydraulic stall rpm 1925 to 2085 Maximum speed transmission stall rpm 1925 to 2085 Maximum speed total stall hydr transmission rpm ...

Страница 38: ...1 bar Turbocharger type HOLSET HX35W LUBRICATION Forced by gear pump pressure relief valve Oil pressure oil filter with hot engine at low idle bar 1 2 at high idle bar 3 8 COOLING Liquid Water pump drive Belt Thermostat starts opening at C F 81 2 178 3 6 INJECTION type Bosch VE4 12F 1100 Injector nozzles type DSLA 145 P603 Firing order 1 3 4 2 Injection pressure bar 245 bar bar ...

Страница 39: ...ON OF MAIN GROUPS Upper view A Alternator B Injectors C Turbocharger D Blow by E Injection pump F Intake manifold G Fuel filter WARNING Due to application requirements some auxiliary groups can be located in different positions with respect to what illustrated in this section of the manual Upper view W110R0096 D E F G C A B ...

Страница 40: ...chine SAFETY PRECAUTIONS at the beginning of this manual 1 4 W130 W130TC Front view A Blow by B Fuel filter C Fuel pump D Idle pulley E Oil filter F Poly V belt G Water pump H Alternator I Thermostat Front view W110R0097 A B C D E F G H I ...

Страница 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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