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Part number 47500830

English
February 2013

Replaces part number 84339558

SERVICE MANUAL

FR9040 / FR9050 / FR9060 /

FR9080 / FR9090

Forage Harvester

Printed

U.S.A.

Holland

registered

trademark

CNH America LLC.

Racine Wisconsin 53404 U.S.A.

Содержание FR9040

Страница 1: ...aces part number 84339558 SERVICE MANUAL FR9040 FR9050 FR9060 FR9080 FR9090 Forage Harvester Printed in U S A Copyright 2013 CNH America LLC All Rights Reserved New Holland is a registered trademark o...

Страница 2: ...controls 21 2 21 100 Mechanical transmission lubrication system 21 3 21 145 Gearbox internal components 21 4 21 182 Differential 21 5 Four Wheel Drive 4WD system 23 23 101 Mechanical control 23 1 23 3...

Страница 3: ...5 5 35 410 Header or attachment height system 35 6 35 602 Header or attachment leveling system 35 7 35 514 Upper feed roll gearbox system 35 8 35 530 Spout rotation circuit 35 9 35 532 Spout raising s...

Страница 4: ...9 55 680 Autopilot Autoguidance 55 10 55 408 Warning indicators alarms and instruments 55 11 55 DTC FAULT CODES 55 12 Attachments Headers 58 58 900 Belt feeding 58 1 Product feeding 60 60 103 Lower fe...

Страница 5: ...90 150 Cab 90 1 47500830 06 02 2013 Find manuals at https best manuals com...

Страница 6: ...INTRODUCTION 47500830 06 02 2013 1 Find manuals at https best manuals com...

Страница 7: ...e to the Owner 12 Safety rules 13 Safety rules 17 Personal safety 19 Basic instructions 20 Torque 23 Basic instructions Chain Wear Tables Roller Chains 25 Conversion factors 27 General specification S...

Страница 8: ...ations the functional data how it works the diagnostic data fault codes and troubleshooting and the service data remove install adjust etc By integrating SAP coding into technical information you will...

Страница 9: ...ns or a systems on the machine Each Section is identified by a number 00 35 55 etc The amount of Sections included in the manual will depend on the type and function of the machine that the manual is...

Страница 10: ...dling 74 Cleaning 75 Soil preparation Finishing 76 Secondary cleaning Destemmer 77 Seeding 78 Spraying 79 Planting 80 Crop storage Unloading 82 Front loader and bucket 83 Telescopic single arm 84 Boom...

Страница 11: ...tion for that function is included Hitches drawbars and implement couplings 37 Frames and ballasting 39 Steering 41 Wheels 44 Steering clutches 46 Tracks and track suspension 48 Cab climate control 50...

Страница 12: ...oms dippers and buckets 84 Dozer blade and arm 86 Accessories 88 Tools 89 Platform cab bodywork and decals 90 This Section covers all the main functions and systems related to the body of the machine...

Страница 13: ...emove install adjust etc and diagnostic data fault codes and troubleshooting that have been written in that Chapter for that function or system on the machine Contents HYDRAULIC SYSTEMS 35 Main contro...

Страница 14: ...information unit Main control valve Sectional View 35 359 Information Unit SAP code 35 Hydraulic systems SAP code classification 359 Main control valve Page header and footer The page header will con...

Страница 15: ...rts and or components not approved by the manufacturer himself including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is g...

Страница 16: ...may be harmful to your health Modern oils contain additives Do not burn contaminated fuels and or waste oils in ordinary heating systems Avoid spillage when draining off used engine coolant mixtures...

Страница 17: ...FCR information The FCR information is not contained within the paper version of the manual For FCR information please refer to the Electronic Service Tool EST or the electronic version of this manual...

Страница 18: ...FOLLOW DANGER WARNING AND CAUTION INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY DAMAGE TO HEALTH OR DEATH NOTICE Install new decals if the old decals are destroyed lost painted over or cannot be r...

Страница 19: ...y out repair operations with someone sitting in the driver s seat unless the person is a trained technician who is assisting with the operation in question Do not operate the machine or use any of the...

Страница 20: ...wing Always use suitable pro tective gloves when handling chains or cables Chains should always be safely secured Make sure that the hitch up point is capable of sustaining the load in question Keep t...

Страница 21: ...manufacturer Periodically check the rims and tires for damage Stand away from at the side of the tire when checking inflation pressure Do not use parts of recovered wheels as incorrect welding brazing...

Страница 22: ...g foot boards Workers should be properly trained to work with electricity Do not smoke or start an open flame close to batteries and any fuel material Place soiled rags with oil diesel fuel or solvent...

Страница 23: ...l compromise warranty assistance and may affect engine operation and life span For engine equipped with an electronic control unit Do not weld on any part of the equipment without removing the control...

Страница 24: ...in death or serious injury W0086A WARNING Pressurized system Only use the bleed screw to bleed air from the fuel system DO NOT loosen the fuel or injector lines to bleed air Injury or damage can occur...

Страница 25: ...t the seal in its seat and press down using a flat punch do not tap the seal with a hammer or mallet whilst inserting the seal check that it is perpendicular to the seat once settled make sure that it...

Страница 26: ...ectrical wiring or electronic component while welding is in progress 4 Always disconnect the negative cable from the battery when charging the battery in the combine with a battery charger NOTICE If w...

Страница 27: ...he tools that NEW HOLLAND AGRICULTURE suggests and illustrate in this manual have been specifically researched and designed for use with NEW HOLLAND AGRICULTURE machines essential for reliable repair...

Страница 28: ...3 N m 14 2 lb ft 31 5 N m 23 2 lb ft M10 48 7 N m 35 9 lb ft 26 8 N m 19 8 lb ft 43 8 N m 32 3 lb ft 69 5 N m 51 3 lb ft 38 2 N m 28 2 lb ft 62 5 N m 46 1 lb ft M12 85 N m 62 7 lb ft 46 7 N m 34 4 lb...

Страница 29: ...INTRODUCTION ZEIL06CS0136F0A 2 ZEIL06CS0135F0A 3 47500830 06 02 2013 24...

Страница 30: ...s in the drive their speeds the number of teeth and the length of the chain in pitches ZEIL10GH0015A0A 2 Measurement of Chain For Wear Elongation Relatively accurate wear measurements can be made by u...

Страница 31: ...1371 mm 54 0 in 1778 mm 70 0 in 1828 mm 72 0 in 80P 1016 mm 40 0 in 1047 mm 41 2 in 1270 mm 50 0 in 1308 mm 51 5 in 1524 mm 60 0 in 1568 mm 61 7 in 2032 mm 80 0 in 2095 mm 82 5 in 90P 1143 mm 45 0 in...

Страница 32: ...1 litre 1 057 US quart 1 US quart 0 9464 litre 1 cm cc 0 061 in 1 in 16 38 cm cc 1 m 35 31 ft 1 ft 0 028 m 1 ml 0 033 US fl oz 1 US fl oz 29 57 ml Mass 1 kg 2 204 lb 1 lb 0 4536 kg Torque 1 N m 0 737...

Страница 33: ...table below occur ATTENTION If it is necessary to move the forage harvester for safety reasons the engine can be re started after an automatic engine shut off Proceed as follows Switch off the ignitio...

Страница 34: ...re low A2004 5 bar 73 psi 0 s 1 s 2 s Ground drive 2 hydrostatic oil pressure low A2004 ON OFF pressure switch goes ON when pressure low CM does not read pressure value 5 bar 73 psi 0 s 1 s 2 s Engine...

Страница 35: ...0 C 176 F 0 s 1 s engine at 1000 RPM never Rail pressure low only valid for FR9040 and FR9090 A2208 CAN message from ECU goes on when rail pressure low CM does not know pressure value Curve speed depe...

Страница 36: ...CR CX CS CSX Combine Harvesters 1 TC Combine Harvesters 9 Combine Headers 9 Forage Harvesters 5 Grass Pickup 3 Square Balers 4 555 550001 These three digits indicate the batch in which the machine wa...

Страница 37: ...INTRODUCTION 47500830 06 02 2013 32...

Страница 38: ...SERVICE MANUAL Engine FR9040 FR9050 FR9060 FR9080 FR9090 47500830 06 02 2013 10...

Страница 39: ...0 10 218 Fuel injection system 10 2 FR9040 FR9050 FR9060 FR9080 FR9090 10 400 Engine cooling system 10 3 FR9040 FR9050 FR9060 FR9080 FR9090 10 414 Fan and drive 10 4 FR9040 FR9050 FR9060 FR9080 FR9090...

Страница 40: ...Engine 10 Engine and crankcase 001 FR9040 FR9050 FR9060 FR9080 FR9090 47500830 06 02 2013 10 1 10 001 1...

Страница 41: ...Contents Engine 10 Engine and crankcase 001 SERVICE Engine Remove 3 Install 20 47500830 06 02 2013 10 1 10 001 2...

Страница 42: ...ce of a second person is required to perform the below operation 1 Raise the spout to an appropriate height 2 Remove the left hand side shielding 1 as explained below A Support the shielding 1 using a...

Страница 43: ...strut 4 from the rear shielding 3 C Remove the shielding 6 D Remove the hardware 7 E Remove the rear shielding 3 ZEIL11FR0029A0B 3 5 Remove the right hand side engine shielding 8 ZEIL09FR0227A0Z 4 6...

Страница 44: ...val of the hydraulic hoses tubes and other hydraulic components Once the hoses tubes or the ports of the hydraulic components are removed cover with protective covers to avoid the ingress of duct cont...

Страница 45: ...0 17 For better access to the components remove the rear wheels as follows A Lift the right hand side of the rear axle using an adequate hydraulic jack 103 B Secure the position of the rear axle using...

Страница 46: ...or 26 20 Remove the wiring harness 25 attached at the top and at the rear frame ZEIL11FR0033B0B 13 21 Disconnect the connector 28 22 Remove the wiring harness 27 attached at the top and the rear frame...

Страница 47: ...ting coupler 33 and install a suitable blank plug 26 Remove the main drive belt 31 Refer to Drum gearbox Belt drive Remove Main drive belt 64 130 ZEIL09FR0323A0Z 17 NOTE Step 27 and 28 are only needed...

Страница 48: ...ter tube 39 NOTE The view of figure 20 is taken from the top ZEIL11FR0039A0B 20 32 On the right hand side disconnect the connectors 40 41 and 42 from the hydrostatic traction pump ZEIL11FR0040A0B 21 3...

Страница 49: ...connect the connector 49 from the hydrostatic pump feed rolls attach ment charge pressure switch 48 ZEIL11FR0043A0B 24 37 On the right hand side remove the hoses 50 and 51 from the reservoir 18 ZEIL11...

Страница 50: ...mly on the engine assembly us ing straps ZEIL11FR0046A0B 27 41 On the right hand side remove the hose 56 from the reservoir 18 and the T fitting 57 from the ther mostat ZEIL11FR0047A0B 28 42 At the re...

Страница 51: ...gine and crankcase 44 Remove the ejector tube 43 and the intercooler tube 44 ZEIL11FR0049A0Z 31 ZEIL11FR0041A0B 32 45 Remove the hose 106 from the tube 107 ZEIL11FR0052A0B 33 47500830 06 02 2013 10 1...

Страница 52: ...m the tube 109 ZEIL11FR0053B0Z 34 47 On the left hand side remove the hose 110 from the tube 111 48 Detach the tube 111 from the engine assembly ZEIL11FR0054A0B 35 49 Disconnect the hoses 62 and 63 fr...

Страница 53: ...r conditioning compressor 68 52 Disconnect the connector 69 from the ECU 70 ZEIL11FR0057A0B 38 53 On the left hand side disconnect the connectors 71 and 72 from the alternator 73 ZEIL11FR0058A0B 39 54...

Страница 54: ...ation valve hoses 78 and 79 from the tubes 80 and 81 ZEIL11FR0061A0B 42 57 On the right hand side disconnect the hoses 82 and 83 from the oil filter 84 ZEIL11FR0062A0B 43 58 On the right hand side dis...

Страница 55: ...d side remove the hose 94 from the T fitting 95 64 Disconnect the hose 96 from the hydrostatic trac tion pump ZEIL11FR0065A0B 46 65 On the right hand side disconnect the hoses 97 98 and 99 from the hy...

Страница 56: ...Engine Engine and crankcase 67 Remove the reservoir 18 using a suitable lifting de vice ZEIL11FR0068B0B 49 47500830 06 02 2013 10 1 10 001 17...

Страница 57: ...gine and crankcase 68 Make sure that there are no connections between the engine assembly and the frame of the machine 69 Remove the bolts 113 114 and 115 ZEIL11FR0075F0B 50 47500830 06 02 2013 10 1 1...

Страница 58: ...ile removing the engine ZEIL11FR0069B0B 51 71 If the machine needs to be moved after the removal of the engine proceed as follows A Install the left hand side and the right hand side rear wheels B Lif...

Страница 59: ...ned below A Lift the right hand side of the rear axle using an adequate hydraulic jack 103 B Secure the position of the rear axle using an axle stand 104 of adequate capacity C Remove the right hand s...

Страница 60: ...ll and hand tighten the bolts 113 114 and 115 5 First tighten the bolts 113 NOTE Tightening the bolts 113 defines the position of the engine sidewards 6 Tighten the bolts 114 and 115 ZEIL11FR0075F0B 3...

Страница 61: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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