Netafim APOLLO DISC-KLEEN Скачать руководство пользователя страница 13

 

APOLLO DISC-KLEEN FILTER OPERATIONS, MAINTENANCE AND TROUBLESHOOTING GUIDE

 

 

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NO WATER GOING THROUGH THE FILTER:

•  If the system has upstream and downstream valves around the filter, check to make sure they are open.  Check that field valves are 

open.

•  At start-up, the backflush valves need a minimum 12 psi to start working. If air is trapped in the system, close the downstream butterfly 

valve so that pressure builds up at the filter. Then, slowly open the butterfly valve to allow water to flow to the field.

•  Verify that the manual override buttons on all the solenoids are in the correct position. For AC and DC continuous solenoids, the dot in 

the round brass knob should be pointing towards the brass base of the solenoid, not towards the black square plastic solenoid coil. 

For DC latching solenoids, the green lever should be vertical. See page 6 for illustrations. If all of the manual override buttons are in the 

wrong position, water will not flow through the filter.

•  Make sure all vent tubes are venting to atmosphere with no back pressure.

NO BACKFLUSH OPERATION:
Check the Upstream and Downstream Pressure

•  The pressure downstream of the filter needs to be at least 30 psi during backflushing. The Pressure Sustaining Normally Open (PSNO) 

Valve should be set to at least 30 psi during backflushing. 

Check the Command Filter

•  Make sure the command filter is clean. A clogged command filter does not provide command water to the solenoids and backflush 

valves and the filter will not flush. Also, make sure the 2” ball valve in front of the command filter is open.

Check the Pressure Differential (PD) Gauge

•  Make sure the PD gauge is not broken. The set point (the short needle) should be set at 5 psi. The long red needle indicates the 

pressure differential at any given time. If the needle reads zero, then the discs are clean. As the red needle moves towards the shorter 

(set point) needle, then the discs are getting dirty. When the two needles touch, the backflush controller will initiate a flush cycle.

•  Test the PD gauge while the water is on - disconnect the hydraulic tube from the low pressure port of the gauge (the off center port). 

Water will squirt out of the tube; you can bend the tube to temporarily stop the water. The long red needle should move quickly and 

touch the short needle. When both needles touch for 15 consecutive seconds, a backflush cycle will start.

•  If the backflush starts, then the PD gauge is working.  If there is no flush, replace the PD gauge. Re-connect the hydraulic tube to the 

PD gauge.

Check if the Filter Discs are Clogged 

•  To check if the filter discs are clogged, turn off the water and confirm there is no pressure in the system. Open up a filter cover and 

inspect the discs. If all of the filters are completely clogged, the filter will not flush. 

•  Remove the discs and clean – refer to the Disc Cleaning Instructions on Page 11 and 12. 
•  Reassemble the discs on the spine and the filter cover, then tighten the clamp. 
•  Initiate a backflush with the backflush controller. If the filter still doesn’t flush, refer to the Check the Backflush Controller Section 

below. 

Check the Backflush Controller

•  To test the backflush controller, initiate a backflush by pressing the black button (manual override). 
•  The solenoid should click and send the filter into flush mode. After 20 seconds, the solenoid should click again and end the backflush.
•  If the solenoid clicks, then the solenoid is operating and the control panel is not.  If the solenoid does not click, then the solenoid needs 

to be replaced

•  To test the solenoids: remove the wires of the solenoid from the terminal of the control panel and connect them directly to the power 

source. For DC models, touch the wires. For AC models, connect the solenoid wires to the outlet transformer wires.

•  If the backflush was not initiated, check wires to verify all connections are secure. 
•  Push the reset button on the front panel and initiate a backflush again.
•  Flush a filter individually by turning the manual override of the solenoid 180 degrees. If that filter flushes, then the filter is working 

hydraulically and the problem is electric.

TROUBLESHOOTING

NOTE: Refer to Netafim USA’s YouTube Channel 

for Apollo Troubleshooting Guide Video

Содержание APOLLO DISC-KLEEN

Страница 1: ...ANGLE CONFIGURATION TWIN CONFIGURATION OPERATION INSTALLATION MAINTENANCE GUIDE APOLLO DISC KLEEN FILTERS FILTRATION ...

Страница 2: ...AINTENANCE AND TROUBLESHOOTING GUIDE TABLE OF CONTENTS Specifications 3 Filter Dimensions 4 Water Quality Maximum Flow Rates 5 Filter Operation 5 Installation 8 Filter Start up 10 System Maintenance 10 Troubleshooting 13 Replacement Parts 15 ...

Страница 3: ...OWABLE PH 4 UNIT ANGLE 90 140 30 1 625 95 130 10 FL 4 GR 5 4 UNIT TWIN 90 140 30 3 245 190 265 10 FL 4 GR 5 SPECIFICATIONS 3 UNIT TWIN 90 140 30 2 435 190 210 10 FL 4 GR 5 3 1 UNIT TWIN 90 140 30 1 625 190 210 10 FL 4 GR 5 5 UNIT TWIN 90 140 30 4 055 190 340 10 FL 4 GR 5 8 UNIT TWIN 90 140 30 6 485 190 550 10 FL 4 GR 5 6 UNIT TWIN 90 140 30 4 865 190 420 10 FL 4 GR 5 7 UNIT TWIN 90 140 30 5 675 19...

Страница 4: ...60 9 32 60 9 32 60 9 32 60 9 32 60 9 32 H 47 15 16 71 9 32 71 9 32 71 9 32 71 9 32 74 25 32 74 25 32 74 25 32 A 56 15 32 56 15 32 45 7 16 45 7 16 47 6 16 47 6 16 47 6 16 B 8 1 4 11 1 32 11 1 32 11 1 32 11 1 32 12 1 32 12 1 32 12 1 32 C 29 29 32 29 29 32 29 29 32 29 29 32 29 29 32 29 29 32 29 29 32 D 24 9 32 24 9 32 24 9 32 24 9 32 24 9 32 24 9 32 24 9 32 E 43 31 32 43 31 32 63 31 32 63 31 32 63 31...

Страница 5: ...ace water which includes lakes ponds reservoirs and canals Poor Water Quality Well water from a poor quality aquifer 2 ppm or surface water in hot climates with increased biological growth and no chemical treatment which includes lakes ponds reservoirs and canals Very Poor Water Quality Well water with greater than 10 ppm of sand including rivers muddy canals lakes and ponds with severe run off de...

Страница 6: ...on the base of all AC and DC continuous solenoids During normal operation the dot on the round brass knob should be pointing towards the brass solenoid base down Turning this knob 90 degrees to the left or right will activate the solenoid and put the valve filter into a backflush mode Backflushing should be maintained for 20 seconds then the knob can be returned to the auto position for normal irr...

Страница 7: ...an water supplied by the other filters are sprayed on an angle towards the discs causing them to spin fast and free flushing trapped solids and debris The dirty water from this backflushed filter drains out through the drain manifold Backflush time per filter is 20 seconds When the time elapses the backflush controller stops the electric command to the solenoid The spines return to the compressed ...

Страница 8: ... is master valve used with Pressure Sustaining Normally Open or Electric valves to control the downstream flow Terminals 1 8 for each solenoid for the hot lead Seal the wire access holes to the controller SAFETY PRECAUTIONS Prior to Installation 1 Take precautions while lifting transporting or installing the filter 2 Installation of the filter should be performed so as to avoid direct water splash...

Страница 9: ...ential when flushing at 30 psi 7 psi differential when flushing at 40 psi or greater Set the controller to a flush time of 20 seconds and a dwell time of 10 seconds These settings may require adjustment to conform to local water conditions Typically a 2 to 4 hour interval between backflushes is recommended Backflush Controller Flushing Time Between Flushing Dwell Vent Vent Vent 1 2 3 Time or P 1 2...

Страница 10: ...n Disconnect the hydraulic tubes from the PD Gauge START UP OPERATION Flush out the main line upstream of the filter by opening the blind flange connection of the inlet manifold After initial flushing reassemble the blind flange Turn the system on slowly to build up the pressure Start the backflush cycle making sure that all system components function correctly Check that the PD gauge reads zero a...

Страница 11: ...on the filtration element Remove the tightening cylinders Remove the discs For convenience we recommend using a plastic bag Tie each disc set on a string and place them in a cleaning solution Refer to instructions on page 12 for recommended cleaning solutions based on water deposits Thoroughly wash the discs with fresh water and then reassemble the discs on the spine Check that the correct quantit...

Страница 12: ...the filter bank a few times to remove all chemicals DISC CLEANING INSTRUCTIONS FOR SURFACE WATER WITH ORGANIC AND BIOLOGICAL RESIDUE STEP 1 Make a 10 Peroxide solution Pour 1 8 gallons of water into a container and add 80 gallons of Hydrogen Peroxide 35 or pour 2 1 gallons of water into the container and add 53 gallons of Hydrogen Peroxide 50 to the water Soak the discs in this solution making sur...

Страница 13: ...ycle Test the PD gauge while the water is on disconnect the hydraulic tube from the low pressure port of the gauge the off center port Water will squirt out of the tube you can bend the tube to temporarily stop the water The long red needle should move quickly and touch the short needle When both needles touch for 15 consecutive seconds a backflush cycle will start If the backflush starts then the...

Страница 14: ...solenoid If the problem moves with the solenoid that is stuck then the problem is in the solenoid Disassemble the solenoid to clean any debris If the problem persists replace the solenoid coil with a new one The diaphragm of the backflush valve may be torn To confirm close the ball valve in front of the 2 command filter If water is still flushing from the drain manifold the diaphragm may be torn T...

Страница 15: ... 24 bolts 24 nuts 48 washers 1 drain manifold 1 conn 1 4 Plug Bag 10 8 mm Control Tube 50 Roll Item Number Model Number Description Price Each Key 228 00 208 00 48 00 Call 830 00 23 00 2 40 9 10 489 00 41 00 6 222 00 3 350 00 62 00 1 308 00 821 00 201 00 65 00 Call 800 00 864 00 2 50 21 00 27 00 Call 113 00 17 00 45 70 57 80 1 988 00 786 00 8 80 9 00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19...

Страница 16: ...19003658 25AP50022355 25AP20334 25AP21991040LC 25AP25010602 25AP50760028 25APLCLPWRENCH APOLLO DISC KLEEN FILTER PARTS Angle Filter 4 Twin Body 3 4 Ball Valve O Ring for 3 4 Ball Valve Gauge Port Seal Gauge Port Nut Cover Gasket Clamp Polymeric Complete Spine Seat O Ring Ring Set Only Spine Assembly without Rings Filter Cover Wrench for Polymeric Clamp Bolts Butterfly Nut Wrench Item Number Model ...

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