Series L Standard System Manual w 150S option - 220414 - Josiah.docx
Reverse Osmosis Systems
WP440L Series
Installation Instructions and User Manual
READ AND SAVE THESE INSTRUCTIONS
With
I-ROC150S
Controller
Страница 1: ...ries L Standard System Manual w 150S option 220414 Josiah docx Reverse Osmosis Systems WP440L Series Installation Instructions and User Manual READ AND SAVE THESE INSTRUCTIONS With I ROC150S Controlle...
Страница 2: ...structions will ensure the conformity of your installation and operation as per the manufacturer s recommendations The application of these instructions is one of the conditions for the application of...
Страница 3: ...nections 11 I ROC150S RO System Controller Installation and Setup 12 Introduction 12 Specifications 12 Relay Outputs 12 Power Wiring 12 I O Expander Board 14 System Operation 20 I ROC150S RO System Co...
Страница 4: ...Filter Cartridge 34 When to Change Sediment Prefilter Cartridge 34 Changing Cartridge Filters 34 Membrane Cleaning 34 When to Clean Membranes 34 Common Foulants and Their Associated Symptoms 35 Clean...
Страница 5: ...0 5 9 HPS20H W PUMP 3 17 WP4404L 236 6 500 4 5 3 0 1 0 55 60 2 5 0 75 0 5 0 5 9 HPS20H3 W PUMP 3 10 WP4404L 436 6 500 4 5 3 0 1 0 55 60 2 5 0 75 0 5 0 5 9 HPS20H3 W PUMP 3 5 WP4405L 216 8 500 5 5 4 0...
Страница 6: ...operation For proper concentrate flows refer to the system design information on pages 3 4 4 Recycle flow Flow stream that returns from the concentrate line back to the pump intake rather than to the...
Страница 7: ...membranes cartridge prefilter and other serviceable components Allow at least four 4 feet of clearance at the top end of the membrane housings for future membrane replacement The unit must be located...
Страница 8: ...significantly contribute to the contamination of the water Care must be exercised over the choice of thread sealants Teflon tape is suitable for all threaded connections in this system Pipe dope can l...
Страница 9: ...or other downstream equipment observing the following Run this line in such a manner as to minimize static head pressure in the product line A check valve is recommended to prevent back flow to the R...
Страница 10: ...o not tighten by turning the float assembly inside the tank float damage can occur Tighten only by turning the bulkhead fitting from the outside of the tank 3 Position the electrical conduit elbow on...
Страница 11: ...e and local codes Note For Full Load Amps and Fuses Information please see system design specifications on pages 5 6 Provide circuit breaker protection as outlined in this chart Table 2 AMI Voltage Su...
Страница 12: ...Pre treat lockout Tank high tank low I O Expander board Auxiliary divert boost relay 120 240VAC 1HP divert alarm relay 120 240VAC 5A tank low switch input dry contact Cell TDS cell with digital displ...
Страница 13: ...n for the unit to run The switch connected to an input that is configured as normally closed must be closed for the unit to run The Switch Select Set point allows each input to be configured as normal...
Страница 14: ...Mode RELAY 1 RELAY 2 0 Auxiliary Pump Divert 1 Auxiliary Pump Alarm 2 Divert Alarm 3 Boost Divert 4 Boost Alarm If the Expander Mode Set point is programmed to 0 or 1 relay 1 operates as an auxiliary...
Страница 15: ...itch input can be connected to the tank low input of P2 on the expander board This input will provide a tank low warning on the unit and if the expander is programmed to provide an auxiliary pump outp...
Страница 16: ...WP440L Series Reverse Osmosis System Installation Instructions and User Manual www neptronic com Page 16 Illustration 5 Power Wiring Drawing 1...
Страница 17: ...WP440L Series Reverse Osmosis System Installation Instructions and User Manual www neptronic com Page 17 Illustration 6 Power Wiring Drawing 2...
Страница 18: ...WP440L Series Reverse Osmosis System Installation Instructions and User Manual www neptronic com Page 18 Illustration 7 Power Wiring Drawing 3...
Страница 19: ...WP440L Series Reverse Osmosis System Installation Instructions and User Manual www neptronic com Page 19 Illustration 8 Power Wiring Drawing 4...
Страница 20: ...l restart in the mode it was in when power was removed Illustration 9 Front Control Panel Table 4 Front Control Panel Description Feature Description Display Shows status of the system Alarm Lamp Flas...
Страница 21: ...isplays for the bottom line The following lists the warning messages HI TDS Cond The TDS Conductivity reading has exceeded the programmed limit TANK LOW The tank low input is active TANK LOW 99 The ta...
Страница 22: ...nit will shut down for a pressure fault The display will show PRESS FAULT the alarm lamp will flash and the audible alarm will sound The pressure fault can be cleared by pressing the Alarm Silence Res...
Страница 23: ...with any of the 3 interval flush types A manual flush can be initiated by pressing the Alarm Silence Reset key for 3 seconds The Flush Mode Set point can be used to control the operation of the inlet...
Страница 24: ...hen the expander board is configured to operate relay 1 as a boost pump relay This relay will operate the same as the inlet solenoid relay This option is used to directly operate a boost pump up to 1H...
Страница 25: ...for water cavitating Turn the unit OFF immediately to prevent pump damage Correct the low pressure condition before proceeding 5 If incoming pressure is too high an inlet pressure regulator not includ...
Страница 26: ...maintenance on page 24 14 Once all the desired flows are set allow the system to run for approximately 30 minutes Then record the performance information using the system operation data log on page 18...
Страница 27: ...Press the Power Button Allow sufficient time for the system to go through the flush cycle before proceeding 2 Turn off the main power disconnect This removes all power from both the power and control...
Страница 28: ...essures PSI Feed System Media Filter IN Media Filter OUT Cartridge Filter IN Cartridge Filter OUT Flow GPM Permeate P Concentrate C Feed P C TDS PPM Feed Permeate Other pH Feed Cl2 Feed ppm Scale Inhi...
Страница 29: ...flow at the desired temperature Table 7 Temperature Correction Factor Feed Water Temperature TCF for Thin Film C F 1 33 8 3 64 2 35 6 3 23 3 37 4 3 03 4 39 2 2 78 5 41 2 58 6 42 8 2 38 7 44 6 2 22 8 4...
Страница 30: ...eplace solenoid valve and or coil Permeate flow low Low water temperature Adjust water temperature Low system pressure Adjust control valve Membranes fouled Clean membranes Pump noisy Low inlet flow S...
Страница 31: ...tem in standby If no are any shut down conditions active If no is the RO LED DS6 lit If no replace the board If yes with a voltmeter verify if there is power on the RO pump terminals Is there power If...
Страница 32: ...strainer cap is loose Tighten the cap on the relief valve or strainer Relief valve cap or strain cap o ring or gasket are damaged Replace the damaged O ring or gasket Contact the manufacturer to order...
Страница 33: ...tor are misaligned Turn off the motor and disconnect the power to the motor Remove the pump from the motor Then remount the pump onto the motor making sure it is aligned properly Lime and mineral depo...
Страница 34: ...ousing Inspect seal and replace as needed 6 Assemble housing turn the sump clockwise into the cap until tight Illustration 13 Sediment Prefilter Cartridge Membrane Cleaning In normal operation the mem...
Страница 35: ...desired If system performance recovers with acid cleaning then alkaline cleaning is not necessary 1 ACID CLEANING AM 11 C C2520 A11 2 FLUSH 3 ALKALINE CLEANING AM 22 C C2520 A22 4 FLUSH 1 Shut down t...
Страница 36: ...he feed end Check that the end adapters and all o rings are in good condition and in position 5 Replace end plug s using glycerin lubricant as required on O rings AMI Model No H C111DC 6 It is highly...
Страница 37: ...d insulated handle screwdriver by the handle and short capacitor terminals together Do not touch metal screwdriver blade or capacitor terminals 3 Unscrew the overload and move it aside Do not disconne...
Страница 38: ...soapy water Dispose of cardboard washer 12 Installation of rotating half and spring a Reinstall pump body on motor using extreme caution not to hit ceramic portion of seal on motor shaft Reattach pump...
Страница 39: ...ization can be achieved with formaldehyde However this reagent should not be used unless the element is first operated for 24 hours Otherwise severe flux losses may occur in the membrane After this in...
Страница 40: ...0 thin film 1 2 3 4 5 6 8 PV4040SSAW 316 4x40 Pressure vessel 316 SS 1 2 3 4 5 6 9 TC GB 3 4 CV1 Throttle valve 1 1 1 1 9A B 626 CV2 3 8 Control valve concentrate system 9A D3812G813 CV2 Control valve...
Страница 41: ...ription Qty Qty Qty Qty Qty Qty 10 I FM05P4 Concentrate flow meter 5 GPM 1 1 10 I FM10P4 Concentrate flow meter 10 GPM 1 1 1 1 11 I FM02P4 Permeate flow meter 2 GPM 1 11 I FM05P4 Permeate flow meter 5...
Страница 42: ...18 30E160R025 250 Temp gauge feed 1 1 1 1 1 1 20 Water Softener ordered separately 21 Carbon ordered separately 22 Media Filter ordered separately 23 YFL2PPAS Float assembly 2 Floats 24 YFL3PPAS Floa...
Страница 43: ...PV4040SSAW31634 4x40 Pressure vessel 316 SS w Ports 11 9 TC GB 1 CV1 1 Throttle valve 1 9A D3812G813 CV2 Control valve concentrate system 1 10 I FM10P4 Concentrate flow meter 10 GPM 1 11 5828 243 Perm...
Страница 44: ...llation Instructions and User Manual www neptronic com Page 44 General Arrangement of Systems with Procon Pump Illustration 17 System with Procon Pump General Arrangement of Systems with Sta Rite Pump...
Страница 45: ...WP440L Series Reverse Osmosis System Installation Instructions and User Manual www neptronic com Page 45 Part s Instrumentation Drawing P ID Illustration 19 L Series P ID...
Страница 46: ...L 3 M T4040AHF PV4040SSAW 316 PV EPW40PD1212 PV CL40W PV OR40 342 PV OR40 210 WP4404L 4 M T4040AHF PV4040SSAW 316 PV EPW40PD1212 PV CL40W PV OR40 342 PV OR40 210 WP4405L 5 M T4040AHF PV4040SSAW 316 PV...
Страница 47: ...lt 3 Phase 1 AP100HL 1 Motor 230 Volt 1 Phase TEFC 1 J218 1035 1 Motor 208 230 460 Volt 3 Phase TEFC 1 J218 1036 2 Water Slinger 1 17351 0009 3 Pump Body 1 C2 86SSA 4 O Ring 2 U9 430 5 Shaft Seal Asse...
Страница 48: ...nt SELLER shall not be liable for damages or delays caused by defective material Elements returned to SELLER for warranty examination must be shipped freight prepaid SELLER S Liability SELLER SHALL NO...
