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must be tightened with care because excess force may damage the
V-rings.
•
Make sure that the valve is not pressurized.
•
Detach the actuator and bracket according to the instructions in
Section 4.4.
•
Remove the key (10).
•
Remove the nuts (18), the disc spring sets (150) and the gland
(9).
•
Remove old packing rings (69). Do not damage the surfaces of the
packing ring counterbore and shaft.
•
Clean the packing ring counterbore.
•
Place the new packing rings (69) over the shaft (5). The gland fol-
lower may be used for pushing the rings into the counterbore. Do
not damage packing rings in the shaft keyway. See Fig. 11 for
proper orientation.
•
Pre-compress the packing rings first either by tightening the
gland nuts (with or without disc springs) to the torque Tt or by
tightening the gland with disc springs to the height H
2
. See Fig.
11 and the value from Table 1.
•
Carry out 3…5 operation cycles with the valve. Suitable range of
movement is about 80 %.
It is not necessary to fully close or open the valve during the
operation.
•
Loosen the gland nuts. Place the disc spring sets (150) on the
gland studs as applicable. Retighten the nuts (18) to the torque T
t
or so that the disc springs are compressed to the height H
2
, see
Table 1.
•
If the leakage still occurs when the valve is pressurized, re-
tighten the nuts but don't exceed the value in the Table 1 by 50 %
or do not fully compress the disc springs.
Table 1
Tightening of gland packing
Fig. 11
Gland packing
150
66
8
69
9
18
10
14
A
H
1
H
2
Valve size
Shaft dia
Spring dimensions
(free)
PTFE V-ring
Graphite
Graphite (Braided)
Disc spring
Nut
Disc spring
Nut
Disc spring
Nut
DN
NPS
mm
A, mm
H1, mm
H2, mm
Tt, Nm
H2, mm
Tt, Nm
H2, mm
Tt, Nm
50
02
20
20
22
21.0
3
20.2
6
-
-
80
03
20
20
22
21.0
3
20.2
6
-
-
100
04
30
25
30.5
29.3
8
28.4
14
-
-
150
06
40
25
30.5
28.9
10
28.2
15
-
-
200
08
40
25
30.5
28.9
10
28.2
15
-
-
250
10
55
35.5
41
38.8
23
37.4
38
-
-
300
12
55
35.5
41
38.8
23
37.4
38
-
-
350
14
75
50
59
57.3
43
55.3
91
-
-
400
16
85
50
59
57.1
48
54.9
102
-
-
450
18
85
50
59
57.5
54
56
108
54.5
162
500
20
85
50
59
57.5
54
56
108
54.5
162
500
20
95
71
73
70.8
126
68.6
252
66.4
378
600
24
95
71
73
70.8
126
68.6
252
66.4
378
600
24
120
71
73
70.8
156
66
311
63.6
467