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1PB270EN - 10/2020

1.  GENERAL

1.1 SCOPE OF THE MANUAL 

This instruction manual contains important information regarding 

the installation, operation and maintenance of Neles™ PB2 Series 

full bore, seat supported, flanged PFA lined ball valves. Please read 

these instructions carefully and save them for future reference. 

WARNING: 

THE USE OF THE VALVE IS APPLICATION SPECIFIC.  

BE SURE THAT THE VALVE IS SUITABLE FOR ITS 

INTENDED SERVICE. IF YOU HAVE ANY QUESTIONS 

CONCERNING THE USE, APPLICATION OR 

COMPATIBILITY OF THE VALVE WITH THE INTENDED 

SERVICE, CONTACT NELES FOR MORE INFORMATION.

1.2 VALVE MARKINGS 

The valve has a name plate attached to the valve body. The name 

plate markings identify the size, materials of construction, pressure 

rating, month and year of construction, and a unique manufacturing 

order number.

1.3 SAFETY PRECAUTIONS 

WARNING:

DO NOT EXCEED THE VALVE PERFORMANCE 

LIMITATIONS! 

EXCEEDING THE PRESSURE OR TEMPERATURE 

LIMITATIONS MARKED ON THE VALVE NAME PLATE 

MAY CAUSE DAMAGE AND LEAD TO UNCONTROLLED 

PRESSURE RELEASE. DAMAGE OR PERSONAL INJURY 

MAY RESULT.

WARNING:

SEAT AND BODY RATINGS! 

THE PRACTICAL AND SAFE USE OF THIS PRODUCT IS 

DETERMINED BY BOTH THE SEAT AND BODY RATINGS. 

READ THE NAME PLATE AND CHECK BOTH RATINGS. 

SOME SEAT MATERIALS HAVE PRESSURE RATINGS THAT 

ARE LESS THAN THE BODY RATING. ALL OF THE BODY 

AND SEAT RATINGS ARE DEPENDENT ON VALVE TYPE 

AND SEAT MATERIAL. DO NOT EXCEED THESE RATINGS!

WARNING: 
BEWARE OF BALL MOVEMENT! 

KEEP HANDS, OTHER PARTS OF THE BODY, TOOLS 

AND OTHER OBJECTS OUT OF THE OPEN FLOW 

PORT. LEAVE NO FOREIGN OBJECTS INSIDE THE 

PIPELINE. WHEN THE VALVE IS ACTUATED, THE BALL 

FUNCTIONS AS A CUTTING DEVICE. DISCONNECT ANY 

PNEUMATIC SUPPLY LINES, ANY ELECTRICAL POWER 

SOURCES AND MAKE SURE SPRINGS IN SPRING- 

RETURN ACTUATORS ARE IN THE FULL EXTENDED/ 

RELAXED STATE BEFORE PERFORMING ANY VALVE 

MAINTENANCE. FAILURE TO DO THIS MAY RESULT IN 

DAMAGE OR PERSONAL INJURY!

WARNING: 
WHEN HANDLING THE VALVE OR VALVE/ACTUATOR 

ASSEMBLY, TAKE ITS WEIGHT INTO ACCOUNT! 

NEVER LIFT THE VALVE OR VALVE/ACTUATOR 

ASSEMBLY BY THE ACTUATOR, POSITIONER, LIMIT 

SWITCH OR THEIR PIPING / BRACKETS. PLACE LIFTING 

DEVICES SECURELY AROUND THE VALVE BODY. 

FAILURE TO FOLLOW THESE INSTRUCTIONS MAY 

RESULT IN DAMAGE OR PERSONAL INJURY FROM 

FALLING PARTS (SEE 

FIGURE 1

). 

Figure 1. 

Lifting of the valve assembly

1.4 TECHNICAL SPECIFICATION

Series: 

 

  PB2

Bore:  

 

 

Full bore

End connection:    

Raised face, flanged

Service fluid:  

 

Dangerous or non-dangerous gas or  

   liquid

Service temperature &  

pressure:   

 

ASTM A395 Ductile cast iron body:  

   -10°C to 160°C

, 17.2 bar to 7 bar

 

 

 

 

ASTM A351 CF8 body: -30°C to  

   160°C, 19 bar to 7 bar

Size:  

 

 

NPS 1/2” to 6”

Rating:    

 

ASME Class 150

Face-to-face length:  

ASME B16.10

Leakage rate:  

 

API 598 

Содержание PB2 Series

Страница 1: ...Neles PB2 series full bore flange PFA lined ball valve NPS 1 2 6 Installation maintenance and operating instructions 1PB270EN 10 2020...

Страница 2: ...ck cover Table of contents GENERAL 3 Scope of the Manual 3 Valve markings 3 Safety Precautions 3 Technical Specification 3 TRANSPORTATION AND STORAGE 4 INSTALLATION 4 General 4 Installing in the Pipel...

Страница 3: ...ERIALS HAVE PRESSURE RATINGS THAT ARE LESS THAN THE BODY RATING ALL OF THE BODY AND SEAT RATINGS ARE DEPENDENT ON VALVE TYPE AND SEAT MATERIAL DO NOT EXCEED THESE RATINGS WARNING BEWARE OF BALL MOVEME...

Страница 4: ...there is seepage past the gland packing upon installation it means the valve may have been subject to wide temperature variations in shipment Leak tight performance will be restored by a simple stem s...

Страница 5: ...s 3 Lift the actuator straight up in line with the valve stem until the connection between actuator drive and valve stem is completely disengaged 4 Place actuator in a safe location to avoid damage or...

Страница 6: ...ball onto the stem 4 and against the seat 5 Make certain the stem is roughly in the middle of the ball slot 13 Place the second seat 5 into the cap 2 in the correct orientation so the proper surface...

Страница 7: ...nted the valve position should correspond to the indicated actuator position 2 Assemble actuator onto the valve ensuring full engagement between the stem and actuator drive and the actuator fully cont...

Страница 8: ...Ball ASTM A351 CF8 PFA or ASTM A276 304 PFA 4 Stem ASTM A276 304 PFA 5 Seat TFM 1600 6 Gland ASTM A351 CF8 7 Gland packing PTFE 8 Handle ASTM A216 WCB ASTM A351 CF8 9 Stop plate ASTM A276 304 10 Washe...

Страница 9: ...ody Ball Stem S4 CF8 PFA 304 PFA 304 PFA D2 DI PFA 304 PFA 304 PFA 6 sign Material of seat Z TFM 1600 7 sign Packing material T PTFE Live loaded packing 8 sign Version A Model A NOTE As the use of the...

Страница 10: ...1PB270EN 10 2020 10...

Страница 11: ...11 1PB270EN 10 2020...

Страница 12: ...151 neles com Subject to change without prior notice Neles Jamesbury and Easyflow by Neles and certain other trademarks are either registered trademarks or trademarks of Neles Corporation or its subsi...

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