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X-Cool Side by Side Refrigerator 

 

523

_58300000186266_ARA_EN_F

 

– 01.03.18 

Seite 1 von 49 

1

 

SAFETY ........................................................ 3

 

1.1

 

Safety instructions ............................................................... 3

 

1.2

 

Repair instructions ............................................................... 3

 

2

 

COMPONENTS ............................................. 4

 

2.1

 

Overall view ........................................................................... 4

 

2.2

 

Compressor room ................................................................. 4

 

2.3

 

Power Control Boards (PCB) ............................................... 5

 

2.4

 

Temperature sensor ............................................................. 5

 

2.5

 

Fans ....................................................................................... 6

 

2.6

 

Motorised TCD flaps ............................................................. 7

 

2.7

 

Heaters................................................................................... 7

 

2.8

 

Humidity room ...................................................................... 7

 

2.9

 

Ice maker ............................................................................... 8

 

2.10

 

Ice/water dispenser ............................................................ 10

 

2.11

 

Water valve and water tank ................................................ 11

 

2.12

 

Switches .............................................................................. 12

 

3

 

FUNCTIONS ................................................ 13

 

3.1

 

Cooling system ................................................................... 13

 

3.2

 

Water circuit ........................................................................ 13

 

3.3

 

Electronic control ............................................................... 14

 

3.4

 

Alarm function .................................................................... 15

 

3.5

 

Fans ..................................................................................... 16

 

3.6

 

Defrosting mode ................................................................. 16

 

4

 

REPAIR ....................................................... 18

 

4.1

 

Notes ....................................................................................18

 

4.2

 

Removing the Switches ......................................................18

 

4.3

 

Removing the PCBs ............................................................18

 

4.4

 

Access to the evaporators ..................................................19

 

4.5

 

Sealing the TCD inlet flap ...................................................22

 

4.6

 

Sealing and checking the evaporator fan ..........................24

 

4.7

 

Removing the compressor room cover .............................24

 

4.8

 

Removing the Inverter box .................................................25

 

4.9

 

Removing the compressor .................................................25

 

4.10

 

Removing the Ice maker .....................................................25

 

4.11

 

Exchanging the water filter .................................................28

 

4.12

 

Removing the water valves ................................................28

 

4.13

 

Water valve repair kit [705920] ...........................................28

 

4.14

 

Exchanging the ring connectors at the valves .................29

 

4.15

 

Exchanging the water tubes ...............................................29

 

4.16

 

Leakage at the water dispenser .........................................30

 

4.17

 

Exchanging the door closer base ......................................30

 

4.18

 

Removing the door in door option (DiD) ...........................32

 

4.19

 

Adjusting the appliance ......................................................33

 

5

 

FAULT DIAGNOSIS .................................... 36

 

5.1

 

Display functionality ...........................................................36

 

5.2

 

Light......................................................................................36

 

5.3

 

No Power ..............................................................................37

 

Содержание K5930D1GB

Страница 1: ...unction 15 3 5 Fans 16 3 6 Defrosting mode 16 4 REPAIR 18 4 1 Notes 18 4 2 Removing the Switches 18 4 3 Removing the PCBs 18 4 4 Access to the evaporators 19 4 5 Sealing the TCD inlet flap 22 4 6 Seal...

Страница 2: ...8 Site 2 of 49 5 4 Appliance does not start 38 5 5 RC FC not cold enough 38 5 6 TCD not cold enough 39 5 7 Snow and ice in FC 39 5 8 Dew water 39 5 9 Noise 40 5 10 Appliance shakes 41 5 11 Doors are n...

Страница 3: ...ceed the standardised values This is essential for personal safety and appliance function When repairs are complete conduct a test in accordance with VDE 0701 or the corresponding national regulations...

Страница 4: ...C C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 4 of 49 2 COMPONENTS 2 1 Overall view 2 2 Compressor room EMC filter Inverter box solenoid valve C...

Страница 5: ...O O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 5 of 49 2 3 Power Control Boards PCB 2 3 1 Ice water dispenser and main control module CM 2 3 2 Display and oper...

Страница 6: ...R RU U UC C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 6 of 49 Temperature sensor 2 5 Fans Refrigerator sensor Freezer sensor TCD sensor Freezer...

Страница 7: ...23_58300000186266_ARA_EN_F 01 03 2018 Site 7 of 49 2 6 Motorised TCD flaps 2 7 Heaters There are two kind of heaters in this appliance Drain heater Defrosting heaters Evaporator sensor Thermal fuse 2...

Страница 8: ...266_ARA_EN_F 01 03 2018 Site 8 of 49 2 9 Ice maker There are two different icemakers for SbS refrigerators Flurida ice maker for IWD appliances EMZ ice maker for IWS appliances The main difference bet...

Страница 9: ...C C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 9 of 49 1 Flurida ice maker Horizontal switch ON OFF switch ON OFF lever Ice sensor 2 EMZ ice make...

Страница 10: ...or signal red black red white Flap position feedback signal red black blue gray LED Light red black red black NOTE Be careful with connectors and The male and female plugs could be mismatched The flap...

Страница 11: ...300000186266_ARA_EN_F 01 03 2018 Site 11 of 49 2 11 Water valve and water tank Water tank Water valves One inlet two outlets One inlet one outlet Water filters or Bypass Filter Screen filter with PP f...

Страница 12: ...gh this auto switch will turn off the light to protect it When the temperature cools down this switch will turn the light on again Max temperature 150 C OFF temperature 60 5 C ON temperature 35 15 C h...

Страница 13: ...RC If the appliance is equipped with an inverter compressor the refrigerant goes through the condenser first then the FC heating tube If the appliance is equipped with a normal compressor the refriger...

Страница 14: ...y of the ice maker 3 3 Electronic control This appliance is equipped with 5 NTC sensors which control the temperature of FC RC TCD FC evaporator and RC evaporator respectively 3 3 1 FC RC Running and...

Страница 15: ...4 Alarm function If an alarm is triggered an audible warning signal sounds and an information window is displayed Tap OK to switch off the audible warning signal An alarm may be triggered in the foll...

Страница 16: ...FF for 10min Input voltage of RC fan Increases 1V after the first 30min and increases another 0 5V after the second 60min FC FC is not in chilling The FC fan is switched OFF FC fan speed Increases 300...

Страница 17: ...after 73h of operating time 3 6 2 RC The RC defrost phase will be triggered at the earliest after 8h and at the latest after 73h of operating time All components switch OFF for 5min The defrosting he...

Страница 18: ...iver Torx Screwdriver Phillips Pincer wrench 4 2 Removing the Switches Ease the covers of the switches with a screwdriver Remove the covers with a pincer Take out the switches with a pincer 4 3 Removi...

Страница 19: ...e by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 19 of 49 4 4 Access to the evaporators 4 4 1 FC Remove the two screw covers Unscrew the lower airflow cover Remove the lower airflow...

Страница 20: ...0 of 49 Release two hooks from the fan housing Remove the evaporator cover NOTE consider the rest 10 hooks there are marks at the front side of the evaporator cover 4 4 2 RC Remove the excenter shelf...

Страница 21: ...by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 21 of 49 Unplug the LED light Unscrew the water filter Remove the water filter Unscrew the airflow cover Remove the airflow cover Remo...

Страница 22: ...ooks behind the cover and the LED light plug Unscrew the screws Remove the water tank Remove the evaporator cover 4 5 Sealing the TCD inlet flap Icing could cause noises at the inlet flap while the fl...

Страница 23: ...erator 523_58300000186266_ARA_EN_F 01 03 2018 Site 23 of 49 Remove the flap from the FC side Use a repair sealing kit to seal the new flap Insert the styroform part B C at the FC side Stick part D on...

Страница 24: ...r fan If there is noise at the evaporator fan the fan cover is sealed Remove the fan Use sponge tape to seal the fan cover Stick the sponge tape under the fan cover Assemble a new fan Check the balanc...

Страница 25: ...site the compressor room cover is removed Remove the screw with a Philips screwdriver Unplug the wiring connectors Cut the fasten belt Remove the inverter box 4 9 Removing the compressor Prerequisite...

Страница 26: ...by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 26 of 49 Take out four screws Unplug the ice maker Lift the ice maker Take it out 2 EMZ Ice Maker Take out the hopper Take out the scre...

Страница 27: ...PA A AI IIR R R I IIN N NS S ST T TR R RU U UC C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 27 of 49 Unplug the ice maker Remove one screw Unplug...

Страница 28: ...ater filter 4 12 Removing the water valves Prerequisite the compressor room cover is removed Remove the water tube from the valve inlet by unscrewing the screw nut Remove the water tubes from the outl...

Страница 29: ...ng date of the appliance the water system is one of the following Filter outlet Insert the filter outlet tube into the new valve inlet Ice maker inlet Take out the old tube between the valve and the i...

Страница 30: ...n belts 4 16 Leakage at the water dispenser Take out the display module see 4 17 1 step 1 Remove the water adapter Press down the retaining ring Hold it tight Pull the tube out Lay down the tube on a...

Страница 31: ...N N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 31 of 49 Freezer door Disassemble DOM Separate water tube Remove hinge cover Separate wires Disassemble door hinge Re...

Страница 32: ...2 Exchange door closer base Exchange door closer base Mat Nr 628033 Assemble doors in reverse order to disassemble NOTE When exchanging the doors the water hose is not exchanged 4 18 Removing the door...

Страница 33: ...ice cubes may be irregular or the doors may not close properly To align the appliance Place the appliance in the designated location Align rear feet with an Allen key 27mm Align front feet with a hexa...

Страница 34: ...58300000186266_ARA_EN_F 01 03 2018 Site 34 of 49 4 19 3 Assembling special door hinge If the distances between the doors are not the same from top to bottom a special hinge is assembled Remove hinge c...

Страница 35: ...f 49 4 19 4 Assembling special washer NOTE the freezer door is 6mm higher than the cooler door To adjust the door you have two options Adjust the feet of the appliance as described in 4 19 1 Insert a...

Страница 36: ...ing No functionality DOM locked Cables damaged Electronic connections Unlock DOM Replace FC door Reconnect wirings Display dead Restart appliance Wrong functionality software Replace DOM Inconvenient...

Страница 37: ...R R RE E EP P PA A AI IIR R R I IIN N NS S ST T TR R RU U UC C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 37 of 49 5 3 No Power...

Страница 38: ...e Plug in Replace power cord Main switch broken Replace main switch Power module broken Replace power module Compressor Inverter PCB of compressor does not work Reconnect or replace Sensors Temperatur...

Страница 39: ...rs compartment sensors broken Replace 5 7 Snow and ice in FC Cause Troubleshooting FC door gasket untight Ice chute flap broken Replace door gasket Replace flap Defrost heater broken Replace heater ev...

Страница 40: ...rter see 4 9 Removing the compressor page 25 Valve has no water connection and the ice maker is ON Switch ice maker OFF when there is no water connection Doors Frictional sound between door closer and...

Страница 41: ...Solid position page 33 5 11 Doors are not at the same level Cause Troubleshooting Hinge deformed Exchange door hinge see 4 17 1 Disassemble Doors page 30 Step 5 8 Assemble special washer see 4 19 4 As...

Страница 42: ...E EP P PA A AI IIR R R I IIN N NS S ST T TR R RU U UC C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 42 of 49 5 13 Flurida EMZ 5 13 1 No ice produ...

Страница 43: ...R R RE E EP P PA A AI IIR R R I IIN N NS S ST T TR R RU U UC C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 43 of 49...

Страница 44: ...R R RE E EP P PA A AI IIR R R I IIN N NS S ST T TR R RU U UC C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 44 of 49 5 13 2 Dispensing problems...

Страница 45: ...R R RE E EP P PA A AI IIR R R I IIN N NS S ST T TR R RU U UC C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 45 of 49...

Страница 46: ...R R RE E EP P PA A AI IIR R R I IIN N NS S ST T TR R RU U UC C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 46 of 49...

Страница 47: ...2 1 Motors motor voltage Input power Freezer fan 12V DC 4W 10 20 Cooler fan 12V DC 2 8W 10 Condenser 12V DC 3 7W 10 20 TCD fan 12V DC 0 8W 15 crusher 110W Dispenser flap 7W 6 2 2 Lights light power R...

Страница 48: ...r voltage frequency FC defrost 230W 5 240V 50Hz RC defrost 120W 5 230V 50Hz IWD frame main door sheet 14 3W 5 230V 50Hz IWD assistant 2 2W 5 230V 50Hz FC drain 40W 5 240V 50Hz nozzle 1 5W 5 230V 50Hz...

Страница 49: ...R R RE E EP P PA A AI IIR R R I IIN N NS S ST T TR R RU U UC C CT T TI IIO O ON N N X Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F 01 03 2018 Site 49 of 49 6 3 NTC sensor...

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