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6901902(00)

13

WeldFilter EC10/EC20

EN

English

Instruction manual

Low vacuum units

WeldFilter EC10/EC20

Table of contents

Figures

4

1.

Declaration of conformity

14

2.

Foreword

15

3.

Hazard notices

16

4.

Technical data

17

5.

In case of fire

18

6.

Directions for use

19

7.

Unloading instructions

20

8.

Mounting instructions

21

9.

Electrical installation

22

10.

Initial operations

23

10.1

Hood positioning

23

11.

Service and maintenance

24

11.1

Cleaning the filter cartridge

24

11.2

Emptying of the dust receptacle

25

11.3

Replacing the filter cartridge

25

11.4

Spare parts

26

12.

Recycling

27

13.

Troubleshooting

28

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Содержание WeldFilter EC10

Страница 1: ...Instruction manual Low vacuum units WeldFilter EC10 EC20 Original instruction manual INSTRUCTION MANUAL EN Translation of original instruction manual 操作维护手册 ZH 6901902 00 ...

Страница 2: ...WeldFilter EC10 EC20 2 6901902 00 ...

Страница 3: ...WeldFilter EC10 EC20 6901902 00 3 Figures 4 English 13 中文 29 ...

Страница 4: ... 1 EN Components 1 Extraction arm 3 m 2 Extraction hood 3 Spark protection plate 4 Filter Cartridge 5 Dust receptacle 6 Fan and fan motor 7 Control panel 8 Compressed air gun ZH 零部件 1 长达 3 米的吸尘臂 2 吸风罩 3 火花防护板 4 滤芯 5 灰桶 6 风机及其电机 7 控制面板 8 压缩空气气枪 8 ...

Страница 5: ...WeldFilter EC10 EC20 6901902 00 5 EN Emptying the receptacle ZH 清空灰桶 ...

Страница 6: ...WeldFilter EC10 EC20 6 6901902 00 3 1 EN Replacing the filter cartridge ZH 更换滤芯 2 3 4 ...

Страница 7: ...WeldFilter EC10 EC20 6901902 00 7 4 EN Cleaning the filter with a compressed air gun ZH 用压缩空气气枪清洁过滤器 ...

Страница 8: ...WeldFilter EC10 EC20 8 6901902 00 5 EN Opening the back door ZH 打开过滤器的后门 ...

Страница 9: ...WeldFilter EC10 EC20 6901902 00 9 6 EN Spare parts ZH 备件 EN Filter cartridge ZH 滤芯 EN Plastic bag x10 ZH 塑料袋 x10 ...

Страница 10: ...WeldFilter EC10 EC20 10 6901902 00 EN Fan motor ZH 风机电机 EN Compressed air gun ZH 压缩空气气枪 EN Spare part numbers www nederman com ZH 备件号请查询 www nederman com ...

Страница 11: ...WeldFilter EC10 EC20 6901902 00 11 7 1 2 3 4 ...

Страница 12: ...WeldFilter EC10 EC20 12 6901902 00 ...

Страница 13: ...echnical data 17 5 In case of fire 18 6 Directions for use 19 7 Unloading instructions 20 8 Mounting instructions 21 9 Electrical installation 22 10 Initial operations 23 10 1 Hood positioning 23 11 Service and maintenance 24 11 1 Cleaning the filter cartridge 24 11 2 Emptying of the dust receptacle 25 11 3 Replacing the filter cartridge 25 11 4 Spare parts 26 12 Recycling 27 13 Troubleshooting 28...

Страница 14: ...EC20 and its accessories to which this declaration relates is in conformity with the following Directives 2006 42 EC 2014 35 EC Standards EC10 EC20 EN 60204 1 EN ISO 12100 2010 The product manager is responsible for the technical documentation Nederman Shanghai Co Ltd Bld 4 No 98 Tian Ying Rd Qingpu Industry Zone 201712 Shanghai China James Pan Product Centre Manager ...

Страница 15: ...ntact your nearest authorized distributor or Nederman for advice on technical service or if you require help with spare parts Many hours have been spent on the design and production of this product in order to make it as efficient and safe as possible Accidents that occur despite this are usually caused by individuals A safety conscious person and a well maintained product make a safe and effectiv...

Страница 16: ... the hazard and how to avoid it They appear at their points of application in this document They look like this notice but with different texts CAUTION Type of risk Cautions indicate a potential hazard to the physical integrity of the equipment but not a danger to personnel They clearly state the nature of the hazard and how to avoid it They appear at their points of application in this document T...

Страница 17: ...r 3 4 bar Voltage phase frequency amperage See type label See type label Ambient temperature max 40 C min 10 C max 40 C min 10 C Fume temperature max 60 C max 60 C Material recycling 95 per weight 95 per weight Noise level 72 dB A 72 dB A Hose dimension air gun 3 8 3 8 Application Welding fume Welding fume For welding fume Without extraction arms Max 1 100 m3 h EC10 2 200 m3 h EC20 without extract...

Страница 18: ...18 6901902 00 EN WeldFilter EC10 EC20 5 In case of fire Disconnect the main power cable from net Use a fire extinguisher minimum class AB ...

Страница 19: ... operations NOTE Only valid for 3 phase versions Check the phase sequence in all sockets and extension cables NOTE Use ear protectors WARNING Risk of personal injury The impurities on the filter cartridge and the dust receptacle can cause injures and must be handled with care WARNING Risk of personal injury The purified air may in some countries not be recycled inside the workshop WARNING Risk of ...

Страница 20: ...20 6901902 00 EN WeldFilter EC10 EC20 7 Unloading instructions For safe unloading of the machine from the pallet see Figure 7 ...

Страница 21: ...6901902 00 21 WeldFilter EC10 EC20 EN 8 Mounting instructions For mounting instructions for the arm see 144079 Instruction Manual Extraction Arm Original ...

Страница 22: ...e as on the type label of the WeldFilter EC10 EC20 then connect the unit to the mains Check fan impeller rotation direction in the following way Open the back door see Figure 5 Start the WeldFilter EC10 EC20 Stop the WeldFilter EC10 EC20 Check the fan impeller rotates in the right direction Compare with the arrow on the label If the impeller rotates in the wrong direction the fan only gives 40 of ...

Страница 23: ...urning the start stop switch to 1 The green light will then be turned on Switch off the product by turning the start stop switch to 0 If the visual alarm red light is turned on there is a signal show motor overload The product is equipped with a motor overload protector which means that the power supply automatically will be broken if the fan motor is overload The fan motor then resets automatical...

Страница 24: ...ing the filter cartridge CAUTION Use protection goggles ear protection breathing protection and gloves when cleaning the filter cartridge CAUTION Use a proper cleaning nozzle and correct air pressure to avoid poor cleaning or filter damage After a period of use the filter cartridge has to be cleaned Follow the steps below to clean the filter cartridge 1 Disconnect the WeldFilter EC10 EC20 from the...

Страница 25: ... 7 Reconnect the WeldFilter EC10 EC20 to the mains NOTE The WeldFilter must not be started unless the receptacle is in place 11 3 Replacing the filter cartridge CAUTION Use protection goggles ear protection breathing protection and gloves when cleaning the filter cartridge The filter cartridge may be replaced It should be replaced if the outer surface is damage or if the air flow through the WeldF...

Страница 26: ...e hood at other persons Do not put burning objects such as cigarettes into the arm Be careful when moving the WeldFilter EC10 EC20 since it is very heavy 11 4 Spare parts Installation repair and maintenance work must be carried out by qualified personnel using only original Nederman spare parts Contact your nearest authorized distributor or AB Ph Nederman Co for advice on technical service or if y...

Страница 27: ...s different material types must be handled according to relevant local regulations Contact the distributor or Nederman if uncertainties arise when scrapping the product at the end of its service life Carry out the work in a carefully ventilated room with filtered exhaust air After finished work the working area must be cleaned ...

Страница 28: ...fan impeller rotation in the right direction Compare with the arrow on the label If the impeller rotates in the wrong direction the fan only gives 40 of its possible air volume Contact a qualified electrician if the impeller rotation must be reversed Replace the filter cartridge Check the hose of the extraction arm for holes Check the fan for a blocked outlet inlet or other damages Very low suctio...

Страница 29: ...册 Low vacuum units WeldFilter EC10 EC20 目录示意图 4 1 符合性声明 30 2 前言 31 3 危险警告 32 4 技术参数 33 5 火灾事故 34 6 使用说明 35 7 卸货说明 36 8 安装说明 37 9 电气安装 38 10 初次运行 39 10 1 吸风罩位置 39 11 保养与维护 40 11 1 清洁滤芯 40 11 2 清空灰桶 41 11 3 更换滤芯 41 11 4 备件 42 12 回收再利用 43 13 故障处理 44 ...

Страница 30: ...C10 EC20 1 符合性声明我们瑞典尼的曼公司郑重声明产品 WeldFilter EC10 EC20 及其附件符合以下指令和标准指令 2006 42 EC 2014 35 EC 标准 EC10 EC20 EN 60204 1 EN ISO 12100 2010 产品经理负责相关技术文件尼的曼空气净化设备上海有限公司上海青浦工业园天盈路 98 号 4 号厂房邮编 201712 James Pan Product Centre Manager ...

Страница 31: ...手册放在便于取阅之处一旦丢失请立即索取本产品的设计符合相关 EC 指令的要求为保证符合这些要求所有的安装维修和保养工作都必须由具备资质的人员进行且只能使用尼的曼原厂备件您可就近联系授权经销商或尼的曼以寻求技术服务支持和获取备件本产品在设计和制造上花费了大量精力和时间以确保其高效和安全尽管如此人为导致的事故还是难以避免所以具备安全意识的人员加上维护良好的产品才能真正实现安全与高效的结合我们将不断改进产品设计提高产品性能并保留更改产品设计后对以前所提供产品不再另行通知的权利我们也保留更改技术参数和设备以及相关操作维护手册的权利 ...

Страница 32: ... EC20 3 危险警告本手册涵盖所有用户都必须阅读的危害风险方面的信息警告警示或注意事项的标识如下警告危害类型警告标识表示有危及人员健康和安全的潜在伤害明确了危害的性质以及避免的方法它们在本手册中均有体现它们外观上与注意标识类似但呈现的内容不同警示危险类型警示标识表示有危及设备物理性能的伤害明确了危险的性质以及避免的方法它们在本手册中均有体现它们外观上与注意标识类似但呈现的内容不同注意注意包含用户应该特别警惕的其它信息 ...

Страница 33: ... 665 x 1450 mm 重量近似值 150 kg 210 kg 最大风量 900 m3 h 2x900 m3 h 用于清灰的压缩空气 3 4 bar 3 4 bar 电压相数频率电流见铭牌见铭牌环境温度最高 40 C 最低 10 C 最高 40 C 最低 10 C 烟雾温度最高 60 C 最高 60 C 材料再生利用 95 的单位重量 95 的单位重量噪音水平 72 dB A 72 dB A 软管尺寸气枪 3 8 3 8 应用焊接烟雾焊接烟雾针对焊接烟雾不含吸尘臂不含吸尘臂时最大 1 100 m3 h EC10 2 200 m3 h EC20 干燥无油不含滤芯依据 ISO 11203 ...

Страница 34: ...34 6901902 00 ZH WeldFilter EC10 EC20 5 火灾事故切断主电缆最低使用 AB 类灭火器 ...

Страница 35: ...中移动和操作机器时请使用手柄不得通过拉拽吸尘臂来移动机器如果将 WeldFilter EC10 EC20 更换到其它插座或者使用新的延长电缆必须检查风机的旋向参看第 10 章节初始操作注意仅适用于三相电检查所有插座和延长电缆的相序注意佩戴防护耳罩警告人身伤害的风险滤芯和灰桶上的杂质会导致伤害必须小心取放警告人身伤害的风险有些国家地区可能禁止车间内循环净化空气警告火灾和爆炸的风险不得使用 WeldFilter 来处理废气易燃或易爆粉尘气体警告人身伤害的风险切勿将手手臂或身体任何其他部位靠近任何正在运行的部件注意对于产生大量火花的焊接应用必须在吸风罩处安装火花防护装置见附件以降低火灾风险 ...

Страница 36: ...36 6901902 00 ZH WeldFilter EC10 EC20 7 卸货说明为了安全地从托盘上卸下机器请参看图 7 ...

Страница 37: ...6901902 00 37 WeldFilter EC10 EC20 ZH 8 安装说明有关吸尘臂的安装说明请参看吸尘臂使用手册 ...

Страница 38: ... 电气安装注意仅适用于三相电必须由具备资质的电工操作该机器不随机配置电源插头请安装合适的插头最大 16A 检查电源电压是否与 WeldFilter EC10 EC20 铭牌上的电压相符检查风机叶片旋向步骤如下打开背部的门见图 5 启动 WeldFilter EC10 EC20 停止 WeldFilter EC10 EC20 检查风机叶片旋向是否正确可参照箭头指示方向如果风机叶片旋向错误则风机吸风量只能达到 40 纠正叶片旋向请联系具备资质的电工操作 ...

Страница 39: ...lter EC10 EC20 ZH 10 初次运行确保净气出风口未堵塞在没有安装滤芯的情况下不得启动 WeldFilter EC10 EC20 启动将启动停止开关旋钮旋至 1 绿灯随即亮起停机将启动停止开关旋钮旋至 0 如果报警信号红灯亮起表明电机过载 WeldFilter EC10 EC20 配备有电机过载保护这意味着如果风机电机过载将自动切断电源随后风机电机将根据过载保护设置自动重启 10 1 吸风罩位置 ...

Страница 40: ...确保周边人员防护得当定期检查火花罩吸尘臂确保没有堵塞 EC10 清洁时使用适合的移动吸尘器 EC20 清洁时使用适合的工业真空吸尘器仔细清洁通风区域清洁维护区域的所有表面 11 1 清洁滤芯警示清洁滤芯时必须佩戴护目镜护耳罩呼吸防护装置和防护手套警示使用适合的清洁喷嘴正确的气压以免清灰不理想或设备受损设备在使用一段时间后必须清洁滤芯清洁滤芯步骤如下 1 切断设备电源 2 关闭吸风罩上的阀门 3 打开检修门见图 4 4 确保滤芯没有受损 5 使用设备附带的气枪从滤芯内部向所有过滤面见图 4 吹入压缩空气干燥无油 3 4 公斤清洁工作通常需要 5 10 分钟 6 关闭检修门 7 接通设备电源 ...

Страница 41: ...耳罩呼吸防护装置和防护手套清空灰桶步骤如下见图 2 和 3 1 切断设备电源 2 打开前门 3 拉出灰桶 4 将盛满灰尘的塑料袋用绳子系上封口 5 将灰桶推入 6 关闭前门 7 接通设备电源注意灰桶未安装到位时不得启动设备 11 3 更换滤芯警示更换滤芯时必须佩戴护目镜护耳罩呼吸防护装置和防护手套滤芯可以更换当滤芯外表面受损或滤芯饱和经反复清洁后通过设备的气流仍不能满足要求即应更换滤芯更换滤芯步骤如下见图 2 和 3 1 切断设备电源 2 打开前门 3 转动中央旋钮松开滤芯 4 取出滤芯应将滤芯装入塑料袋中清洁设备内部的滤芯支架 5 小心取放新滤芯避免被锐物所伤插入新滤芯将旋钮重新适当旋紧确保清灰效果 ...

Страница 42: ...侧的检修门开启时不要呼吸不得将手指或其它任何身体部位接触设备正在运转的部件不得使用破损的灰桶不得将吸风罩对着他人不得将香烟等易燃物混入吸尘臂由于设备较重移动时要特别小心 11 4 备件所有的安装维修和保养工作都必须由具备资质的人员进行且只能使用尼的曼原厂备件您可就近联系授权经销商或尼的曼以寻求技术服务支持和获取备件订购备件请参见 www nederman com 订购备件时请提供以下信息设备料号和控制号见产品铭牌备件的编号和名称见 www nederman com 所需备件的数量 ...

Страница 43: ...6901902 00 43 WeldFilter EC10 EC20 ZH 12 回收再利用该设备使用的材料是可以回收再利用的应依据当地有关规定对不同的材料类型进行相应的处置如对产品的使用寿命到期进行报废处置时有任何疑问请联系经销商或尼的曼应在通风良好的室内完成此项工作排出的废气需过滤结束后必须清洁工作区 ...

Страница 44: ...13 故障处理所有的故障处理和排查工作都只能由具备资质的人员进行可能的故障措施风机不启动检查电源连接检查是否缺相检查风机的电气布线是否正确风量不足调节吸风罩的阀门检查风机叶片的旋向是否正确参照标识上箭头的指示方向如果叶片旋向错误风机的吸风量将只能达到 40 纠正叶片旋向请联系具备资质的电工更换滤芯检查吸尘臂软管上是否破损检查风机的出风口进风口是否堵塞或受损抽排性能降低检查滤芯手动清灰杂质泄漏确保灰桶安装正确检查滤芯是否受损 ...

Страница 45: ...6901902 00 45 WeldFilter EC10 EC20 ZH ...

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