Nederman FlexPAK Скачать руководство пользователя страница 17

FlexPAK

It is recommended that the unit is positioned indoors.
Under some conditions, the unit may draw air directly

into the high-pressure fan. This may cause a dan-

gerous underpressure in the room if air cannot enter

freely. There are to be two openings for ventilation,

at least 250×250 mm (10"×10") in size. One is to be

placed up high and the other one down low.
The warm exhaust air is to be directed from the unit

and out of the premises, see 

Figure 9

, item 4. Connect

a duct that directs the exhaust air outdoors.
The air can be directed to a heat exchanger, but there

are not to be any dampers that may obstruct the air

flow.

5.4.2 Outdoor installation

If installed outdoors, consider the following:
• The area needs to be protected from the weather.

Cover the top of the unit to protect it from snow,

rain or falling debris.

• Environmental and ambient conditions. See 

Sec-

tion 3.3 Technical data

.

5.4.3 Moving the unit

WARNING! Risk of personal injury

• Use proper lifting and protective equipment.
• Be careful not to let the unit tip over to avoid

a crushing risk.

• The unit is to be anchored to the floor, par-

ticularly if it is located at a high level, to en-

sure that it does not move and fall down. The

frame has four holes for anchoring. Take care

during relocation and transport of the unit to

avoid tipping. If the unit is to be moved, the

frame is to be attached to the front of the

bottom frame, see 

Figure 10

, item 1. Before

moving the unit ensure that it is emptied of

extracted materials.

5.5 Electrical installation

WARNING! Risk of electric shock

• Work with electric equipment is to be carried

out by a qualified electrician.

• The connected wiring system is to be elec-

trically connected to the Potential Equalizing

System (PES) on the premises.

The electrical connection is NOT to be

equipped with an earth leakage circuit breaker

when the frequency converter is provided with

an EMC filter. The EMC filter function will make

the earth leakage circuit breaker shut off the

power.

Following the European standard, the incom-

ing 3-phase supply is to be fitted with a hand-

operated disconnecting device that conforms

to the demands of disconnectors. The discon-

necting device is to be fitted within 2–3 m from

FlexPAK and be clearly visible from the unit.

Refer to local and national standards when loc-

ated outside of Europe.

Check the continuity of the protective current

circuit before the unit is used.

Check that the supply voltage corresponds

to the data on the machine plate of the unit,

see 

Figure 1

, before connecting the unit to the

mains supply.

Control that TR1, see 

Figure 5

, item 2, is con-

nected to the correct voltage range and verify

its output voltage before using the unit.

Always replace worn, faulty or defective elec-

trical components with new original parts.

For the power circuit, control circuit and terminal con-

nection diagrams, see the electrical diagrams that

came with the unit. The unit is not to be connected

to the supply voltage via plug and socket but shall be

permanently connected. Ensure that all electrical con-

nections are secured properly.

5.6 General requirements

The following items are minimum requirements to en-

sure the proper function and required level of protec-

tion with regards to equipment category, the EC dir-

ectives and standards listed in the Declaration of Con-

formity:
• Take proper measures to avoid all types of electrical

stray currents to and from the duct system and elec-

trical wiring.

• Check that the input voltage and frequency to the

unit are correct.

• Operator controls shall be easily accessible.
• The need for additional emergency stop buttons

and their placement shall be analyzed according to

EN ISO 13850.

5.7 Ground check measurement

Check that the unit is properly grounded after both

the main installation and regular maintenance work. If

a component is removed and refitted, the ground con-

nection is to be verified.

5.8 Automatic bin emptying function

See the PLC Settings Manual.

17

Содержание FlexPAK

Страница 1: ...Installation and service manual Compact dust collectors FlexPAK Standard Models Original installation and service manual EN INSTALLATION AND SERVICE MANUAL 2021 04 19 144838 04 ...

Страница 2: ...FlexPAK Trace back information Workspace Main version a40 Checked in 2021 04 19 Skribenta version 5 4 015 ...

Страница 3: ...or installation 17 5 4 3 Moving the unit 17 5 5 Electrical installation 17 5 6 General requirements 17 5 7 Ground check measurement 17 5 8 Automatic bin emptying function 17 5 9 Machining chips and swarf extraction 18 5 10 Pneumatic filter cleaning valve 18 5 11 Vacuum setpoint 18 5 12 Rotary valve 18 5 13 Compressed air installation 18 5 13 1 Requirements 18 5 13 2 Installation 18 6 Maintenance 1...

Страница 4: ...6 9 1 Environmental information 20 7 Troubleshooting 21 7 1 Tools 21 7 2 Remove the lid of the start and control unit 21 8 Acronyms and abbreviations 23 9 Appendix A Installation protocol 25 10 Appendix B Service protocol 27 4 ...

Страница 5: ...FlexPAK Figures AB Ph Nederman Co SWEDEN Type Art no V Ser no Hz kW 50 A kW V A 60 Hz Year of manufacture hp 1 907mm 35 7 966mm 38 0 2116mm 83 5 1670mm 66 0 EMERGENC Y S T O 2 5 ...

Страница 6: ...FlexPAK 13 12 10 9 7 8 2 1 3 4 6 5 11 3 11 7 8 9 12 13 15 14 18 19 10 17 4 16 15 20 5 6 ...

Страница 7: ...FlexPAK 6 1 2 3 6 7 8 9 16 15 14 13 11 10 12 4 5 7 7 ...

Страница 8: ...FlexPAK EMERGENCY STOP SIEMENS LOGO 12 24RC XXXXXXX XXXXX XXXX ESC OK Stop Set Param Set Prg Name 6 1 5 4 2 3 8 8 ...

Страница 9: ...FlexPAK 2 1 4 5 6 8 7 9 3 9 1643 1mm 65 662 1mm 26 2 1771 4 1mm 70 1 10 9 ...

Страница 10: ...FlexPAK 11 12 13 14 10 ...

Страница 11: ...FlexPAK A A A A C Min 2 1m 83 15 1 0 m 39 4 16 A B C 17 11 ...

Страница 12: ...s Manual Electrical wiring diagrams 2 Safety 2 1 Classification of important informa tion This document contains important information that is presented either as a warning caution or note ac cording to the following examples WARNING Risk of personal injury Warnings indicate a potential hazard to the health and safety of personnel and how that hazard may be avoided CAUTION Risk of equipment damage...

Страница 13: ...diameter flanged 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 150 160 mm 7 87 6 29 Sound level 70 dB A 70 dB A 70 dB A Ambient temperature range 0 40 C 32 104 F 0 40 C 32 104 F 0 40 C 32 104 F Process air temperature 0 60 C 32 140 F 0 60 C 32 140 F 0 60 C 32 140 F Relative humidity Max 85 Max 85 Max 85 Compressed air 6 10 bar 87 145 psi 6 10 bar 87 145 psi 6 10 bar 87 145 psi Material recycling 93 6 ...

Страница 14: ...har acteristic see Figure 3 and Figure 4 14 PT100 sensor see Figure 4 15 Outlet silencer after fan see Figure 4 and Fig ure 5 16 Cooling air hose from the frequency converter cabinet see Figure 5 17 Inlet silencer before fan see Figure 4 18 Pressure sensor see Figure 4 19 Acoustic enclosure see Figure 4 20 Compressed air supply see Figure 5 3 6 Connections The exhaust air duct is to be routed stra...

Страница 15: ...nstallation of accessories extra equipment and functions is described in the manual for each product and according to the electrical diagrams that came with the unit Consult your local Nederman represent ative for available accessories The most common accessory is a PS cable which al lows remote start stop signalling from the valves on the duct system See the PLC Settings Manual for more informati...

Страница 16: ...dust be sucked into the sys tem All connected ducts are to be conductive and grounded 5 3 2 Recommendations Transport velocity It is important to use the correct duct diameter to avoid pressure losses and dust deposits in the duct system Ensure that the correct transport velocity is achieved Correct velocity depends on the properties of the transported material Some applications may require veloci...

Страница 17: ...ith an EMC filter The EMC filter function will make the earth leakage circuit breaker shut off the power Following the European standard the incom ing 3 phase supply is to be fitted with a hand operated disconnecting device that conforms to the demands of disconnectors The discon necting device is to be fitted within 2 3 m from FlexPAK and be clearly visible from the unit Refer to local and nation...

Страница 18: ...lly 6 Maintenance Read Chapter 3 Description before carrying out any maintenance work Maintenance work means that the equipment will have to be opened and possibly dis mantled This may constitute a risk and the mainten ance personnel need to know about the risks that may occur when acting incorrectly WARNING Risk of personal injury The motor fan and air duct may become very hot during operation Al...

Страница 19: ...ied to the dust separator 6 3 Replace the main filter Fitting the steel ring correctly is important to maintain the tightness and durability of the unit see Figure 7 Filter replacement is to be noted in the service pro tocol of the unit Replacing individual filter bags is possible but it is recommended that the whole filter package is replaced since it is quicker and causes less spreading of dust ...

Страница 20: ...he included in structions when the software needs to be up dated To find the firmware and software revision number in the PLC display see Figure 8 item 1 Pressing OK when the PLC displays this menu will show this information See also the PLC Settings Manual The firmware and software revision can be read in the PLC and also on the label on the PLC The number 2155264 2 EN for example consists of the...

Страница 21: ...ircuited If the PS cable is damaged press the Standby Running but ton to put the unit into Off mode and investigate the fault If necessary loosen the PS cable from the control unit see the electrical diagrams and use an ohmmeter across the leads in turn to locate the fault Defect PT100 tem perature sensor Check whether the PT100 sensor is defective as follows 1 Disconnect the PT100 sensor wire fro...

Страница 22: ...in the system To check whether the sensor input is working disconnect the pressure sensor wire at terminal 2 and connect a jump er between terminals 2 and 1 Press the OK button on the PLC to reset the alert If the alert disappears the pressure sensor input is working and you will have to replace the pressure sensor Deposits or blockage in ducts on the way to the unit Clean the ducts Check the tran...

Страница 23: ...t your nearest authorized distributor or Nederman for technical advice Filter cleaning does not work The cleaning interval is too short Extend the cleaning interval Compressed air Pr t is 1 bar See Section 3 3 Technical data Too low compressed air pressure can result in premature filter clogging If the pres sure is lacking or too low the piston cannot open the FCV and lid properly This results in ...

Страница 24: ...essure Sensor Filter Cleaning MFDPS Wr Main Filter Differential Pressure Sensor Warning MI Maintenance interval OT Operating total PE Protective earth PLC Programmable logic controller PS Pilot signal PSIFC Pilot signal interlock filter cleaning PTC Positive temperature coefficient PES Potential equalization system PVC Polyvinyl chloride RPS Relief Panel Sensor SLV Solenoid lower valve SSR Start s...

Страница 25: ...ets Unit No Date Performed by Control items Result Application requirements limits Material chemical thermal reaction risk Radiation heat from surroundings Delivery checks Missing components Transport damage Before installation Foundation Total weight product accessories and collected material Anchor bolts Access for maintenance filter replacement 1 m above the unit Mounting check availability Mai...

Страница 26: ...air Compressed air valve Compressed air connected to the unit Incoming duct Incoming mains ground Accessories if applicable Signs and warnings Intended use marked or indicated Safe bag replacement described or indicated Initial start up function test Maintenance switch Motor the direction of rotation Automatic filter cleaning Manual filter cleaning Cover on the start and control unit fitted 26 ...

Страница 27: ...lt Result Result Previous service record Inspect clean outside the unit Remove dust deposits clean work area Remove corrosion by grinding apply primer and touch up paint Vacuum measure negative pressure Cooling valve Motor bearings Fan Cooling fan motor Bearing motor fan Safety switch Box housing Main switch Cable harness Electrical connection points Ground earth connection Indicator lamps Inverte...

Страница 28: ...eaning valve check Filter bags visual check Filter bags check pressure drop perform ance The main filter replace Clean and dry air check GND1 Fan Incoming duct Incoming mains ground GND1 External mains ground Gaskets check for leakage and replace if necessary Plastic bag replace Bearings motor replace Bearings fan replace Check that the ventilation of the room is clear if placed indoors Start and ...

Страница 29: ...www nederman com ...

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