This task may be easier with the door removed from the
appliance and laid horizontally on a work-bench.
To replace the door glass:
i)
Two stainless steel strips hold the glass in place.
Remove the four M4 size Phillips head screws from the
stainless steel strips.
ii)
Take out the glass, and check if the grey rope beneath
needs replacing. If so replace this rope as well.
iii)
Position the new glass on top of the grey rope and re-
fit the stainless steel strips and M4 screws.
iv)
Take extra care not to over-tighten the screws,
otherwise the glass will crack when the heater gets
hot and the door expands.
v)
On occasion, the M4 screws will have deteriorated
from the constant heat in the firebox resulting in them
snapping off when trying to loosen them. In this case,
a new hole can be drilled in the door and tapped using
a 3.4mm drill bit, and M4 tap.
This task may be easier with the door removed from the
appliance and laid horizontally on a work-bench.
i)
Remove any old seal from the door.
ii)
Clean out the groove in the door that the seal was
bedded in using a flat-end screw driver or equivalent.
iii)
Run a thin bead of clear roof and gutter silicone along
the groove.
iv)
Starting at one end, press the new door seal rope into
the groove on the door.
v)
Refit the door if it has been removed and close.
If the door does not close firmly, then the door latch can be
adjusted.
In the front lower right-hand corner of the door opening,
inside the firebox, is a welded tab which the door latch
secures against when the door is closed. Using a large flat-
end screw driver, place it under the base of the tab and
gently lever it out.
Close the door with the door handle to test for any
improvement. If no improvement, repeat process until door
can be closed firmly.
Over time creosote and ash can build up in the bottom of the
heater. If not checked and cleaned annually it can result in a
blockage stopping the flames and smoke from exiting up the
flue when the by-pass damper is closed.
The plate in the bottom of the oven can be lifted from the
front where there is a raised edge. With a dust pan brush, go
through the square access hole and brush along the sides and
rear of the heater bringing any creosote build-up into the
centre so can be removed with the dust pan.
Firebricks:
4 rectangular @ 230mm x 115mm x 38mm
2 triangular @ 250mm x 70mm x 50mm
Brick retainer: stainless steel 480mm x 48mm x 25mm
Baffle Plate:
325mm x 250mm x 6mm
Side shields:
2 shields @ 350mm x 260mm x 8mm
Glass seal:
1360mm 8mm x 3mm
Glass:
476mm x 200mm x 5mm
Door rope:
1610mm x 13mm round braided ceramic rope
5. FITTING A NEW DOOR SEAL
4. FITTING A NEW DOOR GLASS
6. ADJUSTING DOOR LATCH
8. REPLACEMENT SPARE PARTS LIST
7. CHECK CREOSOTE BUILD UP
