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NX10 INSTALLATION MANUAL

PARTS AND TOOLS

VERSION 2.0  2016-05-06

PAGE 2.9.1

SECTION 2.9: PARTS AND TOOLS

This section describes parts associated with the NX10 transmitter, and tools needed during installation 
and routine operation. Topics include:

Parts Supplied by Nautel

Parts Not Supplied by Nautel - see page 2.9.2

Parts Ordering - see page 2.9.2

Module Replacement Program - see page 2.9.2

Tools for Installation - see page 2.9.3

Contacting Nautel

You can reach Nautel to order parts or for technical assistance at:

Nautel Limited
10089 Peggy’s Cove Road
Hackett’s Cove, NS Canada B3Z 3J4
Phone: +1.877.628.8353 (Canada/US)
           +1.902.823.5100 (International)

Fax: +1.902.823.3183

Email: 

support@nautel.com

Web: 

www.nautel.com

Содержание NX10

Страница 1: ...2 INSTALLATION MANUAL NX10 AM TRANSMITTER Document ID NHB NX10 INS Version 2 0 Issue Date 2016 05 06 Status Standard...

Страница 2: ......

Страница 3: ...200 Fax 1 207 947 3693 Customer Service 24 hour support 1 877 628 8353 Canada USA only 1 902 823 5100 International Email support nautel com Web www nautel com The comparisons and other information pr...

Страница 4: ......

Страница 5: ...ation Reference Ground 2 3 1 Connecting Ac Power 2 4 1 Adjusting the Spark Gap 2 5 1 Installing Audio Inputs 2 6 1 Planning Complete 2 6 1 Routing Cables and Connecting Audio Inputs 2 6 1 Installing C...

Страница 6: ...d by Nautel 2 9 2 Parts Ordering 2 9 2 Module Replacement Program 2 9 2 Tools for Installation 2 9 3 Pre installation Installation assistance 2 10 1 Pre Installation Consulting 2 10 1 Installation and...

Страница 7: ...10 INSTALLATION MANUAL VERSION 2 0 2016 05 06 PAGE 2 VII Release Control Record ISSUE DATE REASON 2 0 2016 05 06 Release 2 of product Supports NX10 hardware NARA65A Supports NX SW version 4 7 and high...

Страница 8: ...NX10 INSTALLATION MANUAL PAGE 2 VIII VERSION 2 0 2016 05 06...

Страница 9: ...ine if a crate has been tipped over or has been subjected to excessive shock see Figure 2 1 1 Figure 2 1 1 Tip and drop indicators 4 Report any damage immediately to your Nautel sales representative a...

Страница 10: ...1 2 on page 2 1 2 Figure 2 1 2 Flowchart Installing the transmitter TIP When you have completed a task or step put a check mark beside the step number CAUTION FAILURE TO COMPLY WITH RECOMMENDATIONS M...

Страница 11: ...inal position using one of the following methods using a forklift if available and go to Step 5 using a pallet jack and go to Step 5 NOTE If you are using a pallet jack ensure that one fork of the pal...

Страница 12: ...IONING PAGE 2 2 2 VERSION 2 0 2016 05 06 Figure 2 2 1 Lifting Access for Forklift or Pallet Jack Partial Front View lower dress panel removed for clarity Dimensions of opening 17 in 430 mm wide 3 5 in...

Страница 13: ...retract the levelers a further 1 25 mm Roll the NX10 into its final position Extend the levelers to elevate the casters off the floor Remove the casters and associated hardware Store them for future...

Страница 14: ...INSTALLATION MANUAL UNPACKING AND POSITIONING PAGE 2 2 4 VERSION 2 0 2016 05 06 Figure 2 2 2 Installing Casters and Leveling the Cabinet Spacer plates M8 hardware 212 8166 bolt flat split nut Caster H...

Страница 15: ...AGE 2 2 5 Figure 2 2 3 Seismic Anchoring Hole Locations Figure 2 2 4 Installing Dress Panels Partial Front View Partial Rear View Dress Panel 212 8122 01 Align hooks in panel with slots in transmitter...

Страница 16: ...configured for an 1 5 8 inch or 7 8 inch EIA connector An output connector kit for the predetermined connector is provided with the ancillaries The user must provide the appropriate inner male bullet...

Страница 17: ...2 7 Figure 2 2 5 Installing Rear Plate and Removing Top Cover Plate Closed Air Cooling only Loosen 4 quarter turn fasteners to remove filter bracket Use same holes to install cover plate Tighten its 4...

Страница 18: ...NX10 INSTALLATION MANUAL UNPACKING AND POSITIONING PAGE 2 2 8 VERSION 2 0 2016 05 06 Figure 2 2 6 RF Output Connector Detail 1 5 8 inch EIA TORQUE to 44 in lbs 4 9 N m...

Страница 19: ...NX10 INSTALLATION MANUAL UNPACKING AND POSITIONING VERSION 2 0 2016 05 06 PAGE 2 2 9 Figure 2 2 7 RF Output Connector Detail 7 8 inch EIA TORQUE to 44 in lbs 4 9 N m...

Страница 20: ...0 INSTALLATION MANUAL UNPACKING AND POSITIONING PAGE 2 2 10 VERSION 2 0 2016 05 06 Figure 2 2 8 Location of Arc Detector Assembly Arc Detector Assembly A24 Partial Rear View Rear Door Removed for Clar...

Страница 21: ...ter s station reference ground stud Ensure the reference ground conductor is at least 3 mm 1 8 in from the cabinet s exterior 3 Verify it is still possible to open the rear door of the transmitter wit...

Страница 22: ...NX10 INSTALLATION MANUAL CONNECTING THE STATION REFERENCE GROUND PAGE 2 3 2 VERSION 2 0 2016 05 06...

Страница 23: ...llows see Figure 2 4 1 on page 2 4 3 Remove the ac entry plate from the top of the transmitter It is secured using four M4 screws and has a pre cut centered 3 8 inch diameter hole Use a chassis punch...

Страница 24: ...ected to the safety ground stud assembly at the back of the cabinet 9 Connect the ac line input to the Line 1 Line 2 and Line 3 terminals on the power transformer see the appropriate Figure 2 4 2 on p...

Страница 25: ...OR TOP AC ENTRY POWER TRANSFORMER PRIMARY CONNECTIONS LINE 1 2 AND 3 ROUTE CABLES ALONG INTERIOR CHANNEL FOR TOP ENTRY Remove two nuts and associated wash ers from studs to allow re positioning of fer...

Страница 26: ...CONNECTING AC POWER PAGE 2 4 4 VERSION 2 0 2016 05 06 Figure 2 4 2 NX10 Power Transformer Line Voltage Tap Layout 360 505 V ac transformer Figure 2 4 3 NX10 Power Transformer Line Voltage Tap Layout...

Страница 27: ...ormer Line 1 2 3 Terminal Hardware Orientation Ac Power Source Voltage Tap 200 250 V ac 360 505 V ac N A 360 7 200 380 6 208 400 5 220 415 4 230 440 3 240 480 2 250 505 1 TRANSFORMER TERMINAL LINE 1 2...

Страница 28: ...ALLATION MANUAL CONNECTING AC POWER PAGE 2 4 6 VERSION 2 0 2016 05 06 Figure 2 4 5 Transformer Ground Stud Location GROUND STUD NOTE A HAM85 lug is provided to terminate the ground wire of the ac sour...

Страница 29: ...locked out 3 Gain access to the RF output spark gap by opening the front door and then opening the hinged exciter panel noting it is secured using 16 M5 screws Retain hardware 4 Locate the spark gap s...

Страница 30: ...ALLATION MANUAL ADJUSTING THE SPARK GAP PAGE 2 5 2 VERSION 2 0 2016 05 06 Figure 2 5 1 RF Output Spark Gap Location ACCESS SPARK GAP FROM FRONT OF TRANSMITTER WITH FRONT DOOR AND EXCITER PANEL OPEN LO...

Страница 31: ...K GAP VERSION 2 0 2016 05 06 PAGE 2 5 3 Table 2 5 1 Altitude Scale Factor ALTITUDE FT SPARK GAP SCALE FACTOR MULTIPLY GAP BY 0 1 00 1 000 1 05 2 000 1 10 3 000 1 16 4 000 1 23 5 000 1 30 6 000 1 38 7...

Страница 32: ...NX10 INSTALLATION MANUAL ADJUSTING THE SPARK GAP PAGE 2 5 4 VERSION 2 0 2016 05 06...

Страница 33: ...pre cut centered 1 4 inch diameter hole Use a chassis punch tool e g Greenlee etc to punch the desired size hole in the entry plate Make sure the audio input cables will pass safely through the hole...

Страница 34: ...appropriate connector s on the control monitor PWB A4 as shown in Figure 2 6 3 on page 2 6 4 Secure cables using the appropriate arrowhead tyraps Nautel Part HAC15 in the ancillary kit see Figure 2 6...

Страница 35: ...ugh Ferrite Toroids AUDIO CABLE ENTRY OPTIONS CABLE ENTRY NOTE WIRING ACCESS HOLE HAS A REMOVEABLE PLATE WITH A PRE CUT 1 4 INCH DIA HOLE USE A CHASSIS PUNCH TOOL e g GREENLEE TO CREATE THE DESIRED HO...

Страница 36: ...tions Exciter Panel shown A4 CONTROL INTERFACE PWB 10 MHz SYNC J1B AES2 J8 BALANCED ANALOG AUDIO J9 AES1 J7 For either top entry hole route wiring to the hinged left side of the exciter panel A8 GPS S...

Страница 37: ...top of the transmitter Each is secured using two M4 screws and has a pre cut centered 1 4 inch diameter hole Use a chassis punch tool e g Greenlee etc to punch the desired size hole in the entry plat...

Страница 38: ...8 If you are using web based control for the transmitter route an Ethernet cable to the control monitor PWB A4 9 If the optional GPS Sync PWB is installed and you wish to synchronize the transmitter s...

Страница 39: ...g Through Ferrite Toroids CONTROL MONITOR CABLE ENTRY OPTIONS PARTIAL TOP VIEW CABLE ENTRY NOTE WIRING ACCESS HOLE HAS A REMOVEABLE PLATE WITH A PRE CUT 1 4 INCH DIA HOLE USE A CHASSIS PUNCH TOOL e g...

Страница 40: ...terface and Ethernet Connections A4 CONTROL INTERFACE PWB ETHERNET J3A REMOTE I O J6A Digital Inputs Ext 15 V System Interlock J6B Digital Outputs Analog Outputs Arrowhead tyrap anchor holes For eithe...

Страница 41: ...7 5 for configuration options Figure 2 7 5 Setting Jumper E1 for Remote Input Configuration Single Ended or Differential R155 R65 R68 R75 R81 R88 R92 R106 R110 C56 C54 C55 R123 R132 R137 R129 R128 R1...

Страница 42: ...NX10 INSTALLATION MANUAL INSTALLING CONTROL MONITOR WIRING PAGE 2 7 6 VERSION 2 0 2016 05 06...

Страница 43: ...ary kit It is intended to plug directly into the REMOTE I O A J6A connector pins 19 and 20 on the control interface PWB A4 This jumper cannot be used if you are using a D sub connector to make other r...

Страница 44: ...nsmitter NOTE You may notice a flashing amber light on the control interface PWB behind the front door This is the CPU OK LED and it is indicating that the microcontroller is operating normally 2 Chec...

Страница 45: ...only the major tap value or the minor tap value as applicable Example 1 If the ac sample voltage in Step 4 is 335 V you require a major tap increase If the transformer is currently tapped at 380 V 360...

Страница 46: ...TAPS MAJOR TAPS MAJOR TAPS NOTE Changing major tap settings requires moving the top of the tapping strap to the new major tap on each of the three primary windings NOTE Changing minor tap settings req...

Страница 47: ...es Example 10 V adjustment shown 360 505 V ac transformer H3 phase winding shown USER PROVIDED WIRE one per phase TAPPING STRAP PART OF TRANSFORMER one per phase INITIAL TAP SETTINGS using the middle...

Страница 48: ...eters Controller menu 9 If you wish to remotely control the transmitter via a network or directly through a laptop use the front panel UI to configure your network parameters See Network Setup on page...

Страница 49: ...n 20 If you purchased the GPS Sync PWB option i e a GPS Sync PWB is installed on the exciter panel use the AUI to set the synchronization source to GPS Sync Card See the Exciter Clock Calibration on p...

Страница 50: ...her the local front panel UI Main Menu View Status View Meters Rack or the remote AUI click Meters then select Rack 1 and then select AC Sample It should be between 297 V and 321 V 7 Set the output le...

Страница 51: ...see Section 1 7 Planning audio inputs of the Pre Installation manual for connection options NOTE If analog modulation is being applied it is recommended that negative modulation peaks do not exceed 9...

Страница 52: ...nector on the control interface PWB see Section 2 7 Installing Control Monitor Wiring Use one of the following two methods depending on whether you are automatically DHCP or manually static assigning...

Страница 53: ...he address If DHCP was set to ENABLE this screen is for display purposes only Masks an IP address and divides the IP address into network address and host address If DHCP was set to DISABLE specify ne...

Страница 54: ...NX10 INSTALLATION MANUAL COMMISSIONING TASKS PAGE 2 8 12 VERSION 2 0 2016 05 06...

Страница 55: ...pplied by Nautel Parts Not Supplied by Nautel see page 2 9 2 Parts Ordering see page 2 9 2 Module Replacement Program see page 2 9 2 Tools for Installation see page 2 9 3 Contacting Nautel You can rea...

Страница 56: ...ed by the proper connector complete with center male connector at the transmitter end All external control and monitor wiring including the associated terminating devices conduit and conduit clamps Al...

Страница 57: ...liers Wire cutters Slot screwdriver 5 mm 3 16 inch Metric and Imperial socket set up to 24 mm 15 16 inch Metric and Imperial wrench set up to 25 mm 1 inch Feeler gauge to measure spark gap Torque wren...

Страница 58: ...NX10 INSTALLATION MANUAL PARTS AND TOOLS PAGE 2 9 4 VERSION 2 0 2016 05 06...

Страница 59: ...n page 2 10 3 Installation and Commissioning Service Nautel offers an installation and commissioning service to customers who want assistance with configuring and commissioning a new Nautel transmitte...

Страница 60: ...n monitor Frequency counter 50 test load rated for 150 of carrier power VSWR less than 1 1 1 Nautel s service representative takes full responsibility for commissioning the transmitter validating all...

Страница 61: ...rams earn one SBE credit for each completed day of training Nautel s comprehensive selection of training programs will help customer staff develop valuable skill sets reduce downtime and make the most...

Страница 62: ...the instruction manual 3 Nautel shall provide replacements for all Parts to the Buyer when they become defective during the warranty period and upon the return of the defective part Replacement parts...

Страница 63: ...ftware a is free or errors bugs or defects b will be compatible with third party software c results output or data provided through or generated by the software are accurate complete or reliable and d...

Страница 64: ...ort nautel com Web www nautel com Module Exchange Service In order to provide Nautel customers with a fast and efficient service in the event of a problem Nautel operates a factory rebuilt module exch...

Страница 65: ...urned will ensure prompt attention and will expedite the dispatch of replacements Refer to the nameplate on the transmitter and or the appropriate module assembly to obtain name type part and serial n...

Страница 66: ...r performed by Nautel authorized personnel to repair the product back to factory specifications Necessary components Modifications to correct performance problems Return shipping Details Extended Warr...

Страница 67: ...toll free number North America only to call for any service related issues Using the Extended Warranty Plan Contact Nautel s Canadian or U S service facility by phone fax or email as soon as a problem...

Страница 68: ...NX10 INSTALLATION MANUAL PRE INSTALLATION INSTALLATION ASSISTANCE PAGE 2 10 10 VERSION 2 0 2016 05 06...

Страница 69: ...Modulation DCC Dynamic Carrier Control DRM Digital Radio Mondiale A set of digital audio broadcasting technologies designed to work existing AM radio channels DSP Digital Signal Processing FPGA Field...

Страница 70: ...munication via web browser between the transmitter and remote computer using specific agent software in the transmitter and client software Surge protection board An electrical panel that protects equ...

Страница 71: ......

Страница 72: ...TEL 662 8835 Canada USA only or Phone 1 902 823 3900 or Fax 1 902 823 3183 Nautel Inc 201 Target Industrial Circle Bangor Maine USA 04401 Phone 1 207 947 8200 Fax 1 207 947 3693 Customer Service 24 ho...

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