manualshive.com logo in svg
background image

Troubleshooting Guide

14

Note: 

For additional maintenance and repair information, reference this machine’s Service Manual.

Problem

Cause

Solution

Reduced or no 

 

performance

Worn blast wheel or control cage

Replace worn items

Belt tension

Check and adjust belts

Valve does not close properly

Close valve, stop motor, re-adjust valve

Too much abrasive admitted

Motor must reach max. speed before opening valve

Feed motion too fast

Reduce speed

Losing abrasive

Bad seals

Check base seals; readjust or replace

Elevation adjustment of magnets

Check elevation is no higher than 5/16” (8 mm)

Magents lost field

Replace magnets

Filter unit

Adjust reducing damper

Dumping or 

 

losing abrasive

Poor abrasive quality

Use quality abrasives

Worn blast wheel or seals

Replace blast wheel or adjust/replace seals

Control cage is not correctly adjusted

Align notches to 9:00 and 11:00 position

Magnets at wrong elevation

Adjust elevation of magnets

Too much dust or sand in system

Check filter

Valve is opening too far and allowing too much 

shot into the blast wheel, causing the Amp draw 

to be over 25 Amps

Reset the valve opening so the maximum Amp draw 

isn’t higher than 20 Amps on the meter

Too much dust and other 

particles in storage

Insufficient air flow towards filtration unit

Check rated performance of the dust collector
Check all seats
Check dust hose
Check differential pressure and replace filter ele

-

ments if pressure is too high

Motor does not start

Missing phase

Check power supply

Faulty switch or relays

Diagnosis and replacement by electrician

Emergency stop

Unlock emergency stop button

Motor stops during 

 

operation

Current is too high

Disconnect plug

Power supply circuit breaker is disengaged

Reset circuit breaker or replace fuse

Motor is damaged

Check motor

Содержание 3396

Страница 1: ...Read Manual Before Operating Machine 402561 Rev D 3396 SHOT BLASTER OPERATING MANUAL ...

Страница 2: ......

Страница 3: ...7 The Separator 8 The Traction Drive 8 The Base Seals 8 Abrasive Media 8 Edge Plate 8 Belt Drive 9 Safety Off Position 9 Transport 9 Preparing for Operation 10 Operation 11 Start Up Procedure 11 Turning Off the Machine 11 Recommended Blast Paths 11 The Blast Pattern 12 Pattern and Control Cage Adjustments 12 Adjusting Magnets and Seals 13 Storage 13 Maintenance Schedule 13 Troubleshooting Guide 14...

Страница 4: ...omic placement greatly reduces operator fatigue 8 Blast Pattern Accomodates blasting 1 2 to the wall and 861 ft2 hour Rear Facing Vacuum Port Incorporated into the rebound hopper to improve air flow Air Wash System Features a superior in line air wash separation system that maximizes the separation of dust from the reclaimed abrasive resulting in prolonged part life Front Swivel Casters Increase m...

Страница 5: ... and or lower cutting head to the floor Do not force equipment Equipment will perform best at the rate for which it was designed Excessive force only causes operator fatigue increased wear and reduced control Equipment Use proper parts and accessories Only use NFE approved or recommended parts and accessories Using any that are not recommended may be hazardous Ensure accessories are properly insta...

Страница 6: ...ERNMENTAL AGENCIES SUCH AS OSHAAND NIOSH AND OTHER AUTHORITIES ON HAZARDOUS MATERIALS CALIFORNIAAND SOME OTHER AUTHORITIES FOR INSTANCE HAVE PUBLISHED LISTS OF SUBSTANCES KNOWN TO CAUSE CANCER REPRODUCTIVE TOXICITY OR OTHER HARMFUL EFFECTS CONTROL DUST MIST AND FUMES AT THE SOURCE WHERE POSSIBLE IN THIS REGARD USE GOOD WORK PRACTICES AND FOLLOW THE RECOMMENDATIONS OF THE MANUFACTURER SUPPLIER OSHA...

Страница 7: ...wering the lever 1 to area S will cause the traction drive to stop Lifting the lever further upwards into area O will open the abrasive control valve 7 via the installed control cable 4 COMB LEVER ABRASIVE CONTROL VALVE FIGURE 3 To regulate the flow of abrasive to the blast wheel there is a magnetic valve 7 fitted between the storage hopper 5 and feed spout 6 This valve has a shutter 7A that is co...

Страница 8: ...e power transmission works by a chain drive The wheel 1 and sprockets 5 and 6 of the chain drive are firmly connected by the chain The lower sprocket 6 drives the drive shaft and the driving wheel 2 in working direction V The driving wheel 2 transfers the force of the gear motor only in working direction V therefore the machine can be pushed forward manually faster than the driv ing speed chosen w...

Страница 9: ... The distance the belt can be pressed down should be 5 16 1 2 8 12 mm To adjust the correct belt tension slacken the motor fixing screws H and the locknut K Adjust the belt tension by the adjuster screws S and tighten afterwards the locknut K Draw up the motor screws H and fit the belt guard again SAFETY OFF POSITION The safety off position must be used when performing maintenance or repairs or wh...

Страница 10: ...fitted and that the dust collector is connected correctly Check that all machine parts are assembled safely and correctly Check that all screws and other fasteners are tight Remove any foreign bodies from the abrasive storage feed spout blast wheel parts electrical connections motors etc Check parts for damage and wear replace if necessary Empty dust collector container Check the level of abrasive...

Страница 11: ...he motor is reached Ensure it does not exceed the max load TURNING OFF THE MACHINE FIGURE 13 1 Close the abrasive feed valve by lowering the comb lever while the machine is still moving forwards 2 Release the comb lever so that it swings back into its previous position The trac tion drive will switch off and the machine will stop 3 Press the red Control Power button 4 Turn off the dust collector s...

Страница 12: ...portant Incorrect adjustment of the blast pattern results in Uneven cleaning shadows on the right or left hand side Extreme wear on wheel kit and liners Factors ThatAffect the Blast Pattern The rotation direction of blast wheel must correspond to the arrow indicating the turning direction on the housing With increased wear of the wheel kit the blast pattern will change Every change of abrasive req...

Страница 13: ...wheel bracket S2 The height of the brush seals should be a max of 1 8 3 mm above the surface The adjustment is possible within the slots of the seal ele ments The setting depends on the structure of the surface in general the rougher the surface the lower the setting STORAGE After each use remove abrasive from hopper Pull out the wire mesh tray and discard all materials If storing for longer than ...

Страница 14: ...ace seals Control cage is not correctly adjusted Align notches to 9 00 and 11 00 position Magnets at wrong elevation Adjust elevation of magnets Too much dust or sand in system Check filter Valve is opening too far and allowing too much shot into the blast wheel causing the Amp draw to be over 25 Amps Reset the valve opening so the maximum Amp draw isn t higher than 20 Amps on the meter Too much d...

Страница 15: ... or not caused by or resulting from the negligence of seller and or the manu facturer of the product unless specifically provided herein This warranty shall not apply to any products or portions there of which have been subjected to abuse misuse improper installation or operation lack of recommended maintenance electrical failure or abnormal conditions and to products which have been tampered with...

Страница 16: ...9250 Xylon Avenue N Minneapolis MN 55445 U S A Toll free 800 245 0267 Phone 763 315 5300 Fax 800 648 7124 Fax 763 535 8255 Web Site www nationalequipment com E Mail info nationalequipment com ...

Отзывы: