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1. HORIZONTAL AIM

A.

To adjust the Spotlights or Turnsignals right or left gently

rotate the lamp into the correct position.  In the event that the

lamps become loose, refer to the procedure for vertical adjust-

ment. 

2. VERTICAL AIM  

A. 

Disconnect wire connections inside the Headlight Shell. 

B. 

Pull the wires out of the Light Bar tube. 

C. 

Turn the Turn signal to provide access to the mounting

screws.

D. 

Unscrew the Turn signal mounting screws and remove the

Turnsignal (Hex Key). 

E. 

Push the Spotlight wire up into the Spotlight Shell. 

F

. Loosen the nut on the Spotlight stud (Deep Socket).

G

. Now, adjust the Spotlight. Reconnect the spotlight wire and

illuminate to verify its projection. 

H. 

Push wire into the Spotlight Shell. 

I. 

Firmly retighten the nut on the Spotlight stud. 

J. 

Pull the wire out of the Spotlight Shell.

K. 

Reassemble in reverse order of disassembly.

L. 

Adjust the Spotlights and Turn signals horizontally by rotat-

ing into position. 

M.

Verify operation of the lights. 

Page 2 of 2

10-110744-000    11/02

©2002 National Cycle, Inc.  PO Box 158, Maywood, IL 60153-0158  USA

708-343-0400  /  Fax: 708-343-0625   /  www.nationalcycle.com / e mail: [email protected] 

ADJUSTMENT

MAINTENANCE

The high quality chrome finish of your National Cycle light
bar can be maintained with any quality chrome cleaner and
/or polish. 

REPLACEMENT PARTS and ACCESSORIES

Order parts through your local dealer or contact National Cycle. 

Description

Part No. 

Light Head Assembly

90-910501-000

Lamp Assembly E13/DOT
Reflector, Lens and Bulb

90-901011-000

Turn Signal 

Assembly

90-930920-000

Turn Signal Lens

90-930213-000

Turn Signal Bulb Only:  Bulb 1157 Available at Most Auto Parts Stores. 

Light Bar Accessories

Chrome Visor

N9005

Alternate Thumb Switch 

N9001

After wiring the light bar check for clearance.  Make sure
the wires can not get pinched when the fork is turned  to a
full fork lock left and right. 

Check all lights for proper operation.

Check the tightness of all fasterners that have been
involved in this installation. 

Installing optional N9005 Light

Head Visor.
1.

Loosen the rim of the light

head assembly. (Phillips Screw
Driver). 

2.

Slip taps of Visor under rim.

Item E. 

3. 

Shape Visor / Visor Tabs to

conform to contours of light head
assembly. 

4. 

Retighten rim. 

E

NOTE:

As a substitute for the deep socket you may use a slotted socket such

as Snap On Brand  part number FRX181 used in the auto trade as an OXY
Sensor Socket. This eliminates the need to disconnect and move the wires. 

To adjust vertical aim you will need these 
additional tools:

Hex Key, 5/32" or 4mm

Deep Socket and Socket, 9/16" (14mm) or a 9/16”

Slotted Socket. 

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