NANO GEN2 i4.0 Скачать руководство пользователя страница 8

nitrogen gas generator

purity

model

1110

2110

3110

2130

3130

4130

6130

8130

10130

12130

5%

Nm3/h

10.3

20.6

30.9

37.5

56.3

75.0

112.5

150.0

172.5

200.3

SCFH

363

727

1091

1324

1988

2648

3972

5297

6091

7073

4%

Nm3/h

9.5

19.0

28.5

34.5

51.8

69.0

103.5

138.0

158.7

184.2

SCFH

335

670

1006

1218

1829

2436

3655

4873

5604

6504

3%

Nm3/h

8.3

16.7

25.0

30.3

45.5

60.6

90.9

121.2

139.4

161.8

SCFH

293

589

882

1070

1606

2140

3210

4280

4922

5713

2%

Nm3/h

7.3

14.5

21.8

26.4

39.6

52.8

79.2

105.6

121.4

141.0

SCFH

257

512

769

932

1398

1864

2796

3729

4287

4979

1%

Nm3/h

5.8

11.6

17.3

21.0

31.5

42.0

63.0

84.0

96.6

112.1

SCFH

204

409

610

741

1112

1483

2224

2966

3411

3958

0.5%

Nm3/h

5.2

10.4

15.6

18.9

28.4

37.8

56.7

75.6

86.9

100.9

SCFH

183

367

550

667

1002

1334

2002

2669

3068

3563

0.1%

Nm3/h

3.6

7.2

10.8

13.2

19.8

26.4

39.6

52.8

60.7

70.5

SCFH

127

254

381

466

699

932

1398

1864

2143

2489

500ppm

Nm3/h

3.0

6.0

9.0

11.4

17.1

22.8

34.2

45.6

52.4

60.9

SCFH

105

211

317

402

603

805

1207

1610

1850

2150

250ppm

Nm3/h

2.5

5.0

7.5

10.0

15.0

20.0

30.0

40.0

46.0

53.3

SCFH

88

176

264

353

529

706

1059

1412

1624

1882

100ppm

Nm3/h

2.0

4.0

6.0

8.9

12.6

16.8

25.2

33.6

38.6

44.9

SCFH

70

141

211

314

444

593

889

1186

1363

1586

50ppm

Nm3/h

1.7

3.4

5.1

7.2

10.8

14.4

21.6

28.8

33.1

38.4

SCFH

60

120

180

254

381

508

762

1017

1168

1356

10ppm

Nm3/h

0.9

1.8

2.7

5.1

7.7

10.2

15.3

20.4

23.5

27.2

SCFH

31

63

95

180

271

360

540

720

829

960

inlet air temperature correction factors

°C

5

10

15

20

25

30

35

40

45

50

°F

41

50

59

68

77

86

95

104

113

122

correction factor

0.80

0.90

0.94

1.00

1.00

0.98

0.95

0.90

0.85

0.72

pressure correction factors

barg

6

7

8

9

10

11

12

13

14

15

16

psig

87

101

116

130

145

159

174

188

203

217

232

correction factor

0.88

1.00

1.10

1.20

1.30

1.40

1.50

1.50

1.50

1.50

1.50

2.2   sizing

10ppm 50ppm 100ppm 250ppm 500ppm 0.10%

0.50%

1%

2% 

3%

4%

5%

air factor

6.8

5.1

4.6

3.6

3.5

3.4

2.8

2.7

2.4

2.2

2.1

2.0

Содержание GEN2 i4.0

Страница 1: ...User Guide GEN2 i4 0 nitrogen gas generator revision 2022 059 document 17 100 0145 www n psi co uk ...

Страница 2: ...port our products or the machine builders who depend on them as protection for their equipment They are the contractors who install them the manufacturers who use them in their processes and the service people who maintain them At nano we have developed our products packaging and support materials to ensure they exceed all of our Customers expectations At nano we recognise that world class custome...

Страница 3: ...view 10 2 5 typical system layout 11 2 6 site location and installation 12 2 7 electrical installation 13 2 8 remote start stop control 14 2 9 remote alarms dryer control 15 3 3 1 user interface 16 17 3 2 start up procedure 18 3 3 shutdown procedure 18 3 4 economy 19 3 5 purity dependent energy saving PDES 19 4 4 1 maintenance 20 4 2 cleaning 20 4 3 daily checks 20 4 4 purity generator service sch...

Страница 4: ...internet www n psi co uk e mail sales n psi co uk nano purification solutions inc address 509 David Cox Road Charlotte NC 28269 USA telephone 1 704 897 2182 internet www n psi com e mail support n psi com nano purification solutions inc address 7 Petrie Street St Catharines Ontario L2P 3J6 Canada telephone 1 905 684 6266 internet www n psi com e mail support n psi com nano purification solutions G...

Страница 5: ...e If there is damage to a product contact the relevant supplier immediately Under no circumstances must a damaged product be used in operation Using damaged products can lead to irreparable functional faults or cause serious physical harm 1 6 general safety No modifications must be made to the product Any modifications may reduce the operational safety of the product and invalidate the manufacture...

Страница 6: ... CMS Oxygen is preferentially adsorbed by the CMS allowing nitrogen to pass through After a pre set time the control system automatically switches the bed to equalization mode where the online bed pressure is equalized with the second regenerated bed Once equalized the online bed is switched to regenerative mode and oxygen is vented from the CMS A small portion of the outlet nitrogen gas is expand...

Страница 7: ...EMA 2 model connections compressed air inlet to buffer vessel from buffer vessel nitrogen outlet GEN2 i4 0 1110 1 BSPP or NPT 1 BSPP or NPT 1 2 BSPP 1 2 BSPP GEN2 i4 0 2110 GEN2 i4 0 3110 GEN2 i4 0 2130 GEN2 i4 0 3130 GEN2 i4 0 4130 GEN2 i4 0 6130 GEN2 i4 0 8130 GEN2 i4 0 10130 GEN2 i4 0 12130 2 1 specification symbol description symbol description always take caution while using the equipment ear...

Страница 8: ...466 699 932 1398 1864 2143 2489 500ppm Nm3 h 3 0 6 0 9 0 11 4 17 1 22 8 34 2 45 6 52 4 60 9 SCFH 105 211 317 402 603 805 1207 1610 1850 2150 250ppm Nm3 h 2 5 5 0 7 5 10 0 15 0 20 0 30 0 40 0 46 0 53 3 SCFH 88 176 264 353 529 706 1059 1412 1624 1882 100ppm Nm3 h 2 0 4 0 6 0 8 9 12 6 16 8 25 2 33 6 38 6 44 9 SCFH 70 141 211 314 444 593 889 1186 1363 1586 50ppm Nm3 h 1 7 3 4 5 1 7 2 10 8 14 4 21 6 28...

Страница 9: ...30 1823 71 77 400 15 75 773 30 43 161 6 34 1731 68 15 311 12 24 615 24 21 379 14 92 3130 1823 71 77 400 15 75 941 37 05 161 6 34 1731 68 15 311 12 24 615 24 21 547 21 53 4130 1823 71 77 400 15 75 1109 43 66 161 6 34 1731 68 15 311 12 24 615 24 21 715 28 15 6130 1823 71 77 400 15 75 1445 56 89 161 6 34 1731 68 15 311 12 24 615 24 21 1051 41 38 8130 1823 71 77 400 15 75 1781 70 12 161 6 34 1731 68 1...

Страница 10: ...re gauge 4 nitrogen outlet 11 compressed air inlet pressure gauge 5 IEC mains power 12 nitrogen outlet pressure gauge 6 RS485 Modbus or EthernetIP Optional 13 enclosure panel lock 7 generator interface display 14 exhaust silencers mufflers 2 4 product overview symbol description symbol description compressed air inlet nitrogen outlet to buffer mixing vessel column A from buffer mixing vessel colum...

Страница 11: ...buffer mixing vessel Only personnel trained qualified and approved by the supplier should perform installation commissioning service and repair procedures It is essential that the system into which the product is installed is fitted with a pressure limiting relief device This device should be between the compressor and the generator The device must be set to prevent the maximum working pressure of...

Страница 12: ...en enrichment surrounding the generator Ensure the area surrounding the generator is adequately ventilated Once the generator has been located into position install ball valves and the pipework ready for connection to the buffer vessel and compressed air supply The diameter of the pipes must be sufficient to allow unrestricted inlet air supply to the generator and nitrogen supply to the applicatio...

Страница 13: ...e size of up to 1 00mm2 18AWG IMPORTANT This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a plug with an appropriate grounding post The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes a...

Страница 14: ...lly to the input of a switch or relay Once this connection has been made you will need to add an additional connection on the output of the switch or relay this should then be wired back to the PLC into terminal i0 see item No 4 for reference When the connection is made and the circuit is complete you can then start the generator using the HMI power ON button If for any reason this wired connectio...

Страница 15: ...Next you will need to add an additional three connections on each relay terminal Q12 Q13 Q14 see item No 2 3 4 and 5 for reference Each relay output relates to a different alarm code 1 Terminal COM3 5 277V AC 125V DC 50 60Hz Max 7A 2 Terminal Q12 Alarm output 1 Low inlet pressure alarm 3 Terminal Q13 Alarm output 2 Low outlet pressure alarm 4 Terminal Q14 Alarm output 3 High oxygen purity alarm 5 ...

Страница 16: ...tors manual After 10 minutes of inactivity the generators HMI will enter an energy saving mode where the HMI screen will go black A green LED will remain lit at all times to indicate the HMI is still fully functional If at any point the HMI detects human interaction the energy saving mode will deactivate and the screen will revert back to the mains display seen above ...

Страница 17: ...rement optional extra 8 economy access total hours in economy percentage savings and total hours in PDES optional extra economy the generator is in it s final stage of economy and has shut down No symbol description 9 oxygen content when grey the generator is in standby oxygen content when amber the generator is starting up oxygen content when green the nitrogen outlet purity is within specificati...

Страница 18: ...ig of the compressed air inlet pressure slowly open the outlet isolation valve of the buffer vessel until fully open Check all connections to and from the buffer vessel for any leaks as this could affect nitrogen purity Slowly open the nitrogen outlet isolation valve until fully open If the generator is working correctly the nitrogen outlet button and O2 symbol will turn green to show the purity i...

Страница 19: ...ty dependent energy saving PDES When fitted the PDES system adds an additional O2 analyzer assembly which constantly monitors the oxygen content of the gas stored within the buffer vessel the purpose of the PDES system is to reduce air consumption and maximize efficiency The PDES system works along side with the standard O2 analyzer which monitors the purity of the gas being produced and supplied ...

Страница 20: ...or to assembly Ensure all components are re fitted to the product before operation Check all connection and sealing faces for any leakage if any found resolve and check again Ensure the generator is left operating in a safe working condition after completion of maintenance 4 2 cleaning Clean the equipment with a damp cloth only and avoid excessive moisture around any electrical connections If requ...

Страница 21: ...ity Part No 46 110 XX XXXXX XXZC PXX XXX ref kit no time period months 12 24 36 48 60 72 84 96 108 120 A 31 100 XXXX ü ü ü ü ü ü ü ü ü ü B 31 100 1510 ü ü ü ü C 31 100 1521 ü ü D 31 100 1530 ü x2 ü x2 ppm purity generators without PDES functionality Part No 46 110 XX XXXXX XXZP NXX XXX ref kit no time period months 12 24 36 48 60 72 84 96 108 120 A 31 100 XXXX ü ü ü ü ü ü ü ü ü ü B 31 100 1510 ü ü...

Страница 22: ...1171 NPT exhaust silencer muffler x2 B 31 100 1185 piston valve seals x8 required o ring seals C 31 100 1520 pilot valves seals x5 diaphragm valves x2 24V DC solenoid coils x2 O2 sensor solenoid valve x1 31 100 1521 pilot valves seals x5 diaphragm valves x2 24V DC solenoid coils x2 O2 sensor solenoid valve x2 D 31 100 1530 purity oxygen sensor x1 31 100 1531 PPM purity oxygen sensor x1 4 6 service...

Страница 23: ...hours run date serviced by comments observations print sign 12 months 24 months 36 months 48 months 60 months 72 months 84 months 96 months 108 months 120 months part number serial number installed by installation date 4 7 service record ...

Страница 24: ...24 nitrogen gas generator 4 8 process and instrumentation diagram CMS Column CMS Column CMS Column CMS Column CMS Column CMS Column CMS Column CMS Column ISO CLASS 2 2 1 OR BETTER ...

Страница 25: ...xhaust silencer s muffler s Service B Replace piston valve seals and oxygen analyzer control valve s Service C Replace all pilot valves diaphragm valves and solenoid coils Service D Replace oxygen analyzer s For more information about service kits see pages 21 and 22 For more information about service schedules and prices please contact your service provider ...

Страница 26: ...26 nitrogen gas generator 4 9 notes ...

Страница 27: ...27 nitrogen gas generator notes ...

Страница 28: ... 2182 support n psi com www n psi com nano purification solutions st catharines ontario canada tel 1 905 684 6266 support n psi com www n psi com nano purification solutions new bethlehem pennsylvania tel 1 724 297 3416 airtak airtak com www airtak com nano purification solutions erkelenz germany tel 49 0 2151 482 8218 sales n psi de www n psi de Experience Customer Service ...

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