5
. CONNECTION OF MOTOR CORD
・
Before connecting to the Motor Cord to the Motor and CONTROLLER, verify the Main Power
Switch in the CONTROLLER is turned OFF. If the Main Power Switch on the CONTROLLER is
ON while connecting the Motor Cord, damage to the CONTROLLER is possible.
・
Install the protective cover (Protective Cover etc.) to prevent damage or contamination to the
Motor Cord Plug when not in use.
①
Remove the Protective Cover of the Motor Cord (Motor Power Line and Motor Signal Line).
Fig. 6
②
Carefully insert the Alignment Pin into the Alignment Hole and push straight into the Connector of the Motor
Cord.
Fig. 8
③
Tighten the Coupling Nut with clockwise.
Fig. 9
③
Insert the air hose of the Motor Cord Side to the air joint of the Motor Side.
Fig. 10
①
Loosen the Fastening Screw (3 locations) of the Motor
Cord Exit Housing.
②
Adjust the Motor Cord Exit Housing to the desired
position.
③
Re-tighten the Fastening Screws (3 locations) of the
Motor Cord Exit Housing.
4
. POSITION ADJUSTMENT OF THE MOTOR CORD EXIT HOUSING (BLUE
AREA) ON THE EM-
4020
A and EM-
4040
A
The Motor Cord Exit Housing (Blue Area) of the EM-4020A and EM-4040A can be adjusted by rotating to a desired
position.
Fig. 5
7
. TROUBLESHOOTING
Make sure your hands and all interlocking parts of the spindle and motor are clean before
connecting the motor to the spindle. This is critical in preventing contaminants from entering
the motor or spindle.
Align the threads on the front end of the motor and the rear end of the spindle, then rotate the spindle clockwise. If
the drive shaft of the motor does not engage the drive dog on the spindle, it will not be possible for the spindle to
rotate. DO NOT FORCE THIS CONNECTION. Turn the spindle back a few threads, rotate the collet cap or spindle
shaft slightly by hand until the drive shaft and the drive dog are fully engages. This may take several attempts.
Use the 36mm wrench that have been provided for the final tightening of the spindle to the motor.
Fig. 11
If a problem or concern occurs, please check the following prior to consulting your dealer.
Trouble
Cause
inspection / Corrective Action
Motor does not
run.
Power is not supplied.
・
Make sure to turn ON the Main Power Switch on
the rear of the CONTROLLER.
・
Connect the power cord correctly to the AC Power
Input Terminal Block of the CONTROLLER.
Motor Cord Plug is not connected to
the Motor and CONTROLLER.
Connect the Motor Cord plug correctly to the Motor
and CONTROLLER.
Control Button (CTRL) is set to
Manual mode but trying to start with
an External Command Signal through
Input / Output Connector A.
Start with the Start / Stop Button (START / STOP), or
set the Control Button (CTLR) on the Control Panel
to Auto mode.
Control Button (CTRL) is set to Auto
mode but trying to manually start with
the Start Button (START / STOP) on
the Control Panel.
Start with an External Command Signal or set the
Control Button on the Control Panel to Manual mode.
(When Start with an External Command Signal,
refer to " 13 - 1 (1) Details of External Input / Output
Connector A Signal Table 2 Pin No. 14 " section of
the E4000 CONTROLLER Operation Manual. )
When using the E4000 Safety Relay
Box, Emergency Stop Signal is OFF
(Open).
Emergency Stop Signal is ON (Closed).
An Error has occurred. (Error LED is
lit.)
Check the "Resetting System after Error Codes" of
the E4000 CONTROLLER Operation Manual. Error
will not be released until cause of the error has been
removed.
Low air pressure.
Adjust to the air pressure 0.2 – 0.35MPa.
Can not increase
or decrease the
speed of the
motor.
Motor Fixed Speed is set in
parameter. Turn this Parameter OFF
to allow rotational speed changes
Release parameter
.
(Refer to " 15 - 4
③
Setting Fixed Motor Speed
" section of the E4000 CONTROLLER Operation
Manual.)
Can not set the
motor speed to
its maximum
allowable speed.
Either the required speed value is
higher than the maximum rotation
speed of the motor, or the upper limit
of the rotational speed has been set
in parameter
.
Set the Maximum Rotation Speed to a value less
than the Motor Rotation Speed set in Parameter
.
Abnormal
vibration or noise
during rotation.
Cutting debris has contaminated the
ball bearing.
Replace the ball bearings.
(Return to NAKANISHI dealer service.)
Low air pressure.
Adjust to the air pressure 0.2 – 0.35MPa.
2012.10.20 002
九
CAUTION
Motor Cord Exit Housing (Blue Area) cannot
be rotated more than 360 degrees. If forcibly
rotated, the mechanical stop inside the Exit
Housing will break and cause the base of the
cord to kink, leading to internal damage of the
cord.
Motor Cord Exit Housing
(Blue Area)
：
Fastening Screw
(3 locations)
Rotating Part
Turns 360
ﾟ
CAUTION
Protective Cover
Detach
Motor Power Line
Fig. 7
Protective Cover
Detach
Motor Signal Line
Motor Cord Side
Motor Side
Alignment Pin Alignment Hole
Tighten
Coupling Nut
Insert
6
. CCONNECTION TO THE SPINDLE
CAUTION
Tighten
Turn
Transmission Clutch
36
36
Refer to the E4000 CONTROLLER Operation Manual.
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