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6

Safety Precautions

Caution

Read the instruction manual before using the appliance.

The TTV is a class 1 product when fitted with an AC supply lead, but a class 3 product during normal use.

Note

This product meets the requirements of CSA / CAN 60335-22.72 sub clause 20.1

This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for other than normal 

housekeeping purposes.

Never attempt to fill the machine’ s water tanks whilst it is charging.

Machines left unattended shall be secured against unintentional movement.

Care should be taken in the choice of chemicals, detergents and other liquids. Consult your supplier.

Do’s and Dont’s

DO 

ensure only competent persons unpack/assemble the machine.

DO 

keep your machine clean.

DO 

keep your brushes in good condition.

DO 

replace any worn or damaged parts immediately.

DO 

regularly examine the charger lead for damage, such as cracking or ageing.  If damage is found, replace the lead before further use.  

DO 

only replace the charger lead with the correct Numatic approved replacement part.

DO 

ensure that the work area is clear of obstructions and / or people.

DO 

ensure that the working area is well illuminated.

DO 

pre-sweep the area to be cleaned.

DON’T  use steam cleaners or pressure washers to clean the machine or use in the rain.

DON’T  Don’t attempt machine maintenance or cleaning unless the power plug has been removed from the supply outlet, 

 

if the machine is in charge mode or remove the key if in normal use.

DON’T  allow any inexperienced repairs.  Contact your nearest service centre.

DON’T  strain charger lead or try to unplug by pulling on charger lead.

DON’T  leave the brush deck in the lowered position when not in use.  

DON’T  expect the machine to provide trouble-free, reliable operation unless maintained correctly.

DON’T  run the machine over any power cables during operation.

Warning

This machine is not suitable for picking-up hazardous dust.

Do not use on surfaces having a gradient exceeding that marked on the appliance.

As with all electrical equipment care and attention must be exercised at all times during its use, in addition to ensuring that routine and 

preventative maintenance is carried out periodically in order to ensure its safe operation.  Failure to carry out maintenance as necessary, including 

the replacement of parts to the correct standard could render this equipment unsafe and the manufacturer can accept no responsibility or liability in 

this respect.

When ordering spare parts always quote the Model Number / Serial Number specified on the Rating Plate.

This machine is for indoor use.

The machine is not to be used or stored outdoors or in wet conditions.

Don’t allow the machine to be used by inexperienced or unauthorised operators or without appropriate training.

Only use brushes provided with the appliance or those specified in the instruction manual.  The use of other brushes may impair safety.  A full range 

of brushes and accessories are available for this product.  Only use brushes or pads which are suitable for the correct operation of the machine for 

the specific task being performed.

 

It is essential that this equipment is correctly assembled and operated in accordance with current safety regulations.  When using the equipment 

always ensure that all necessary precautions are taken to guarantee the safety of the operator and any other persons who may be affected. Wear 

non-slip footwear when Scrubbing.  Use a respiratory mask in dusty environments.

The machine, while charging, must be positioned so that the mains plug is easily accessible.

Remove the key from the ignition when cleaning and carrying out routine maintenance. When replacing major components the ignition key and 

battery fuses MUST be removed.

When detergents or other liquids are used, read the manufacturer’s instructions.

If this product does not have a factory installed Numatic battery charger then it is the responsibility of the owner and user of the product to ensure 

that the charging system and battery combination are compatible, fit for purpose and safe to use.

Precautions when working with batteries

1. Always wear protective clothing e.g. face visor, gloves and overalls when working with batteries.

2. Whenever possible always use a properly designated and well-ventilated area for charging.  Do not smoke or bring naked flames into the 

    charging area.

3. Remove any metallic items from hands, wrists and neck i.e. rings, chains etc. before working on a battery.

4. Never rest tools or metallic objects on top of the battery.

5. When charging is complete disconnect from the mains supply.

6. The machine must be disconnected from the supply when removing the battery. 

7. To remove the batteries:- Disconnect machine from the mains supply (if charging), raise waste water tank and ensure batteries are isolated by        

    removing fuses.  Disconnect hoses from separator and tanks, Undo battery terminals and remove batteries. 

8. Only use genuine Numatic replacement batteries. 

9. Do not allow the batteries to become fully discharged, it may not be possible to recharge them.  

10. Do not allow one battery to be discharged separately to the other. 

11. Do not mix batteries from different machines. 

12. The batteries fitted to this product are Valve Regulated Lead Acid (VRLA) gel electrolyte type. The fitting of any other type of battery may cause  

      a safety hazard.

13. The batteries must be removed from the machine before it is scrapped.

14. Dispose of the batteries safely in accordance with local government regulations.

BATTERY CARE

1. Always recharge the batteries after use. This can be done at any time – it is not necessary to wait until they are fully discharged; they do not  

    develop a “memory”. 

2. Leaving the charger to operate for a minimum of 4 hours after the green light has come on, at least weekly, will prolong battery life.

3. Do not store the machine with the batteries discharged.

Содержание TTV 678-300T

Страница 1: ...Owner Instructions Original Instructions Warning Read instructions before using the machine TTV 678 300T Ride on Scrubber Dryer Operator Instruction Manual ...

Страница 2: ... tank warning light Brush pressure load adjustment Emergency stop button and horn Machine usage advice Breakaway floor tool feature Off aisle cleaning kit optional Machine Cleaning Tanks and Filters Floor tool Machine Charging Motor brake disengage lever Towing Free wheel function Battery care Trip sequences Trouble shooting recommended spare parts Warranty Wiring Diagrams Specifications Declarati...

Страница 3: ...ool raise lower lever 10 Seat adjustment lever 11 Separator release catches 12 40 Amp battery fuses x3 13 Gel batteries 606167 14 Chemical dosing tank 5 litre 15 Accelerator pedal 16 Clean water tank emptying hose 17 Semi parabolic floor tool 18 Vacuum hose 19 Waste water emptying hose 20 Floor tool vacuum hose 21 Air separator assembly 22 Pedestrian warning light Machine Overview 1 3 4 5 6 7 8 9 ...

Страница 4: ...6 1 Battery charge level indicator 2 Brush pressure Load indicator 3 Clean speed button 4 5 6 Operator pre set buttons 7 Water flow rate indicator 8 Brush speed indicator 9 Chemical mix indicator 10 Waste water Full indicator 11 Off aisle vacuum button 12 Main control On Off key 13 Emergency stop button 14 Forward Reverse switch 15 Horn 16 Charger status light ...

Страница 5: ...se must be separated collected and sent for recovery in an environmentally friendly manner Caution Floorsign NOTE A risk assessment should be conducted to determine which PPE should be worn Ear Protection Safety Footwear Safety Hat Safety Gloves Face Mask Eye Protection Protective Clothing Hi Viz Jacket Rating label Personal Protective Equipment Recycling 1 2 3 4 5 6 7 8 Rating Label Company Name ...

Страница 6: ... appliance or those specified in the instruction manual The use of other brushes may impair safety A full range of brushes and accessories are available for this product Only use brushes or pads which are suitable for the correct operation of the machine for the specific task being performed It is essential that this equipment is correctly assembled and operated in accordance with current safety r...

Страница 7: ...tery fuse holders as illustrated Fig 2 Remove transit block from pallet fig 2a 3 Insert key Fig 3 into ignition and turn quarter turn clockwise to the On position Ensure that the forward reverse switch is set to forward Fig 4 Depress accelerator pedal with right foot and slowly drive machine off of the pallet using the ramp provided Fig 5 Note The seat is fitted with a pressure sensor that disable...

Страница 8: ...ically the side skirts should be examined and checked for wear and damage Replace as shown above Fig 6a Fig 6b Machine Set Up Fitting the side pod skirts Fitting the floor tool Lower the floor tool arm by moving the release lever to the upper position Fig 7 Push floor tool onto the holder and secure with the easy fit securing pin Fig 8 Push waste collection pipe onto the floor tool ensure a tight ...

Страница 9: ...lose side pod and while keeping the side pod pushed in set to appropriate width see setting the width Fig 12 Safety gloves are recommended for the changing of used brushes Owning the TTV 678 ride on scrubber dryer is like having 3 machines in one With three width settings the operator can quickly adapt the machine to any cleaning situation without the need for any tools The machine can be set to c...

Страница 10: ...To fill the clean water tank lift the cover flap Fig 14 to expose the filler cap Unscrew the filler cap Fig 15 and fill the tank using a hose Fig 16 or preferred method Note Great care must be taken to ensure that contaminants leaves hair dirt etc are not allowed to enter the clean water tank during the filling process If using a bucket or similar ensure it is always clean and free from debris Fil...

Страница 11: ...scrubber dryer has an optional automatic chemical dosing system Simply fill the 5 litre chemical dosing bottle and the machine will deliver the correct mix ratio as set by the operator depending on the floor and cleaning conditions To fill the chemical dosing bottle first lift up the waste water tank Fig 18 remove the dosing bottle unscrew the bottle cap Fig 19 and fill with appropriate cleaning c...

Страница 12: ...oot pedal see Fig 20 press down the release lever see Fig 21 and gently release the foot pedal to lower the brush deck see Fig 22 Note If the brush width has not been set see Setting the width adjustment on page 8 before proceeding Lower the floor tool by moving the release lever to the upper position Fig 23 NOTE The machine will not reverse while the floor tool is in the lowered position Causes t...

Страница 13: ...d as required depending on floor type and level of soiling Set Water Flow Rate as required depending on floor type and level of soiling 0 2 5 g p m 0 5 g p m 0 7 5 g p m 1 0 g p m Sitting in the driving position adjust the seat forwards or backwards as necessary by using the lever found on the left hand side see Fig 24 Note The seat is fitted with a pressure sensor that disables the machine until ...

Страница 14: ...ill operate at up to a maximum speed of 7 0km hr When the waste water tank becomes full a red warning light will illuminate on the operator control panel as illustrated and the vacuum motor will stop automatically after 5 seconds The waste water tank requires emptying see page 17 The machine is equipped with a brush pressure load warning system If the brush load increases due to changing floor typ...

Страница 15: ...D NOTE Care must be taken to reduce speed when cornering or when manoeuvring around obstacles To operate select forward or reverse press the accelerator pedal Vacuum pick up water flow and chemical dose will turn on automatically and the machine will move forward The clean water chemical mix is dispersed evenly via THRU FEED scrubbing brushes The waste water is then retrieved by the suction floor ...

Страница 16: ...t See Fig 30 The optional off aisle cleaning kit gives added flexibility to the operator The kit can be used to clean hard to reach inaccessible areas Press the blue auxiliary switch on the dashboard see Fig 31 ensure the floor tool is in the lowered position see Fig 31a so only the vacuum will operate and all other functions on the machine will become disabled If floor tool is in the raised posit...

Страница 17: ...machine Remove debris basket filter and rinse using clean water and refit IMPORTANT If the debris basket is allowed to become clogged vacuum performance can deteriorate Machine Cleaning Located in your waste water top tank is a full tank switch this stops your machine from working once the waste water reaches its maximum limit Sometimes the switch gets clogged and blocked clean to ensure correct o...

Страница 18: ...e Rinse the floor tool assembly with clean water and refit Periodically the floor tool blades should be examined and checked for wear and damage The blade removal is easy Simply start by removing the four retaining pins see Fig 33 turn the floor tool over and separate the blade carrier from the body see Fig 34 Peel away the blades from their locating lugs see Fig 35 and examine or renew as require...

Страница 19: ...or should drive the machine straight to a suitable charge point The large capacity gel batteries are sealed for life and are totally maintenance free The on board charger automatically monitors the charging process and will switch off when the batteries are fully charged The machine charging point is located under the top tank see Fig 37 Insert the charging lead required for your country see start...

Страница 20: ...rted between the brake arm and drive housing see Fig 42 Once the key has been inserted see Fig 42 the motor brake will be fully disengaged The machine will now be in full free wheel mode When towing the machine ensure that a suitable tow bar is used Care must be taken when towing maximum speed to be no more than 7kmh The machine can be towed from the front bar as indicated see Fig 43 WARNING WHEN ...

Страница 21: ...ur battery life please follow the simple steps below Under normal daily usage Recharge batteries after each use regardless of machine operation time see page 19 Recharge the machine fully after its last use Do not leave the machine in a discharged state Battery Care Under abnormal use i e leaving the machine without charging for a period of time we advise that you follow these steps If the machine...

Страница 22: ...ce dam aged components 3 Bars Flash continuously Brush motor over current trip has occurred Rough floor surface Brush motor has failed or is damaged Brush motor bad connection Intermittent brush trip Brush Motor doesn t run or runs intermittently Brush type suitable for floor surface Cycle Key switch to resume normal operation If the above fails then Switch off machine Check brush motor for damage...

Страница 23: ...ing and connections to pump Replace damaged components Cycle Key switch to resume normal operation 9 Bars flash 4 times with pause Detergent pump failure to operate Failure of pump or wiring short circuit No detergent supplied in water mix to cleaning head Check wiring and connections to pump Replace damaged components Cycle Key switch to resume normal operation 9 Bars flash 5 times with pause Sol...

Страница 24: ...d floor tool blades Low battery charge Empty waste water tank page 17 Remove and clean page 17 Push tight connections page 16 Remove and clean page 17 Remove and clean Page 17 Clean and refit page 17 Renew contact service dept Renew contact service dept Renew contact service dept Recharge batteries page 19 No brush scrub function No brushes fitted Brush deck raised Check and fit page 9 Lower brush...

Страница 25: ...t Filter 221047 40A Battery Fuses TTV 678 300T 208191 Vac Hose 208192 Suction Hose 208042 Gas Strut 229834 RH Side Buffer 229835 LH Side Buffer 303809 Chuck Assembly 206933 Forward Reverse Switch 208077 Bottom Tank Filler 206944 Top Tank Float Switch 206939 Rear Wheels 208048 Display Panel Membrane 205263 Brush Motor 208790 Bottom tank filter 208169 PG Controller 321406 Water Pump 321663 Dosing Pu...

Страница 26: ...26 WD 0359 A18 01 04 2014 ...

Страница 27: ...27 ...

Страница 28: ...km h 3 5km h 11 650mm 750mm 850mm Brush Speed Water Capacity Nuchem Capacity Water Flow rate Nuchem Mix Gross Weight Full Gross Weight Full Plus 75KG Operator Hand Arm Vibration Measurement Whole Body Vibration Measurement Dimensions 50 100 150 200 rpm 31 7 gallon 1 gallon 1 00 gpm 0 75 gpm 0 50 gpm 0 25 gpm 25 1 50 1 75 1 100 1 620Kg 695Kg 2 1m s2 BS EN ISO 5349 Uncertainty 1 0 525m s2 ISO 2631 1...

Страница 29: ...29 Notes ...

Страница 30: ...30 Notes ...

Страница 31: ...31 Notes ...

Страница 32: ...233890 11 14 A13 This machine has been packed with the following Charging Lead Fuses Isolator Key Pin Hose Hook 38 32 mm Adaptor Signed ...

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