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9

F.352-J/EH-3C DRILL/JUN 98

INSTALLATION

INSTRUCTIONS

Refer to figure 2 on the previous page as well as the
parts lists and drawings in the back of this manual for
part identification and orientation, if necessary.

All guards and instruction plates are installed for your
safety and information and must remain on the machine
as shipped from the factory.

UNCRATING THE PAPER DRILL

This machine is shipped on a wooden skid and is en-
closed with a protective corrugated cover.  It is held
onto the skid with plastic straps.  Remove the straps
and carefully cut the corrugated cover down the side
and unwrap it from around the machine.  The table, back-
gauge, and other accessories are packed in separate
boxes and are secured to the machine.  Remove these
and carefully position the machine on the floor.  Imme-
diately after uncrating, check off parts received against
the packing list.  Also, examine for any physical signs
of damage incurred during shipping.  The machine is
inspected before and after it is crated at our plant.  The
responsibility for filing a claim against the carrier for
damages incurred during shipment rests with the re-
ceiver of goods (FOB our factory).

Clean all parts with a commercial cleaning solvent be-
fore installing or using the machine.

INSTALLING THE TABLE AND BACKGAUGE

Locate four (4) table mounting bolts shipped in the back-
gauge box [(2) 5/16-18 x 1” shoulder bolts; (2) ¼-20 x 1-
3/4” carriage bolts].  The two carriage head bolts go into
the rear table mounting holes and the two shoulder bolts
go into the front mounting holes.  Mount the table, but
leave the hardware loose.  Slide the backgauge on the
table and align the backgauge face to the 1” mark on
both of the scales; fasten the backgauge to the table

with the thumbscrews provided.

Next, position the table so that the face of the back-
gauge measures exactly the same distance from the
front of each pull down shaft (fig 3).  When this is ac-
complished tighten the table mounting hardware.

FINAL INSTALLATION

Place the drill block knock-outs in position.  Now set
the three drill blocks place.  Check to see if the blocks
are flush with the table. Place shims under the blocks
if necessary.

Insert the tapered head of the hollow drills into the
spindles.  Be sure that the drift hole covers are in place
before operating the machine (fig 2).  The drift hole cov-
ers prevent paper chips from flying out while drilling.

Check the level of the oil in the hydraulic reservoir.
This check is made by first removing the louvered panel
at the left side of the stand (two screws hold it in place)
and locating the breather cap on the top of the reser-
voir.  The breather cap has a dip stick attached for
checking the oil.  When screwed in (and then removed
to check) there should be approximately an 1/8” (3 mm)
of oil on the stick.    Some machines are equipped with
a clear reservoir in which case the oil level can be
checked by visually inspecting the oil level.  There is a
full level line marked on the reservoir.  Recommended
oils are found in the maintenance section of this manual
(pg. 23).

HOOKING UP THE POWER LINE

The EH-3C is factory wired for 208/230 Volt, 1 phase,
50/60 hz. operation.  It is the customer’s responsibility
to wire the machine for the rated voltage using a 30
Amp circuit (minimum).  The recommended circuit over-
load protection device should be 20 Amps. The rec-
ommended wire size for this hookup is #10 gauge.

It is important that the proper line voltage be maintained.
Failure to do so will result in improper operation of the
machine (see the troubleshooting section of this manual

(fig. 3)

CAUTION:  Always disconnect the
power when cleaning, servicing, or
lubricating your drill, see Lock Out Pro-
cedures, pg. 4.

CAUTION:  Always handle drills with
care to avoid severe lacerations.  Even
dull drills are sharp enough to cause
lacerations.

Содержание CHALLENGE EH-3C

Страница 1: ...Instruction Manual SN 975459 Up Provided By http www MyBinding com http www MyBindingBlog com CHALLENGE MODEL EH 3C PAPER DRILL ...

Страница 2: ...is machine DO NOT OPERATE WITH ANY GUARDS REMOVED Replace all guards before operating CRUSH HAZARD Keep hands hair cleaning rags loose clothing away from drills SAFETY ALERT SERIAL NO MODEL MODEL EH 3C Paper Drilling Machine This manual covers serial numbers 975459 up ALWAYS GIVE THE SERIAL NUMBER OF YOUR MACHINE WHEN WRITING Sold and serviced by THE CHALLENGE MACHINERY COMPANY 1433 Fulton Avenue ...

Страница 3: ...lustrations and parts lists at the back of this manual to identify the correct parts needed Always give the SERIAL NUMBER and MODEL of your machine to insure that the correct parts are sent as soon as possible Take a few minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying this manual ...

Страница 4: ...ACKGAUGE POSITION 11 USING THE SIDE GUIDE 11 ADJUSTING THE STROKE SPEED 11 REMOVING THE CUTTING BLOCKS 11 REMOVING DRILLS FROM THE SPINDLE 11 DRILLING TIPS 12 ACCESSORIES FOR CHALLENGE PAPER DRILLING MACHINES 13 MAINTENANCE SECTION AND PARTS LISTS TROUBLESHOOTING 20 ROUTINE MAINTENANCE 21 MAIN ASSEMBLY FRONT VIEW 24 MAIN ASSEMBLY UPPER RIGHT VIEW 26 MAIN ASSEMBLY LOWER RIGHT VIEW 28 MAIN ASSEMBLY ...

Страница 5: ...nging the drills Severe lacerations or dismember ment could result from careless handling procedure KEEP THE FLOOR around the machine free of trim debris oil and grease When replacing hydraulic parts loosen the connections slowly to release pressure Never loosen connections with the machine running If the machine sounds or operates abnormally turn it off and consult the Trouble Shooting section of...

Страница 6: ...n Disconnectpowerbeforeremovingcover Replacecover before operation Disconnectpowerbeforeremovingcover Replacecover before operation Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Re place all guards do not operate with any guards re moved WARNING LABEL DEFINITIONS ...

Страница 7: ...nal 0 to 41 2 0 to 11cm Side guide Adjustment Range 0 to 14 0 to 37 cm Vertical Adjustment of Individual Heads 1 4 6mm Dimensions Table Size 191 2 x 311 2 50 cm x 80 cm Table Height 37 94 cm Overall Height 591 4 151 cm Floor Space Needed 36 x 411 2 91 cm x 105 cm Net Weight Approximate 525 lbs 236 kg Shipping Weight Approximate 570 lbs 257 kg Electrical 208 230 Volts 10 18 Amps 1 Phase 60 Hz AC Se...

Страница 8: ...lls 1 4 Diameter 3 CD 5 2 1 2 Hollow Drills 5 16 Diameter 3 K 85 Drift Hole Cover 3 A 4950 Drill Sharpener Hand 1 4685 Drill Cleaner 1 4688 Lubrication Stick 1 4687 Drill Drift 1 W 141 1 8 Allen Wrench 1 W 130 3 16 Allen Wrench 1 W 137 5 32 Allen Wrench 1 5841 018 Shim 3 5841 1 035 Shim 3 Drill Blocks Drill Sharpener Drift Hole Covers Allen Wrenches Shims Lubrication Stick Drill Drift Drill Cleane...

Страница 9: ...F 352 J EH 3C DRILL JUN 98 8 fig 2 EH 3C ...

Страница 10: ...e of the back gauge measures exactly the same distance from the front of each pull down shaft fig 3 When this is ac complished tighten the table mounting hardware FINAL INSTALLATION Place the drill block knock outs in position Now set the three drill blocks place Check to see if the blocks are flush with the table Place shims under the blocks if necessary Insert the tapered head of the hollow dril...

Страница 11: ...heads are provided with independent height adjustment while the center head works from the center overall adjusting screw This is necessary be cause of the variance in length of the drills Start by adjusting the center head to its highest point This is accomplished by turning the drill depth adjustment screw fig 2 counterclockwise until it stops turning Then adjust the side heads all the way up by...

Страница 12: ...osition and then tighten the two knobs For certain hole positions it may be necessary to remove the rectangular spacer from the side guide assembly fig 5 ADJUSTING THE STROKE SPEED The hydraulic unit is equipped with an adjustable valve for regulating the speed on the drill stroke up and down travel Soft stocks such as mimeographs etc are apt to wrinkle at high speeds and the speed should be set t...

Страница 13: ...f the chips and helps avoid overheating of the drills Use readily available stick lubricants for this purpose Hold the end of the stick against the side of the rotating drill Be sure to touch the cutting edge with the lubricant also Wipe off excess oil before drilling CARE MUST ALWAYS BE TAKEN WHEN HANDLING DRILLS Keep Spindle Clean Clean out the drill spindle frequently This will prevent any buil...

Страница 14: ...3 2 x 16 mm CD 2 3 5 32 x 11 8 4 x 29 mm CD 52 3 16 x 15 8 4 8 x 41 mm CD 3 7 32 x 2 5 6 x 51 mm CD 72 1 4 x 2 6 3 x 51 mm CD 4 1 4 x 21 2 6 3 x 63 5 mm CD 4 21 2 17 64 x 2 6 7 x 51 mm CD 174 9 32 x 2 7 1 x 51 mm CD 92 5 16 x 2 7 9 x 51 mm CD 5 5 16 x 21 2 7 9 x 63 5 mm CD 5 21 2 11 32 x 2 8 7 x 51 mm CD 112 3 8 x 2 9 5 x 51 mm CD 6 3 8 x 21 2 9 5 x 63 5 mm CD 6 21 2 13 32 x 2 10 3 x 51 mm CD 132 ...

Страница 15: ...Drill Sharpener can pay for itself many times over through longer drill life easier faster drilling and less sharpening time All sizes of drills from 1 8 to 1 2 inch in diameter can be sharpened The drill sharpener automatically puts just the right amount of bevel on the hollow drill for the best drilling results It s self centering too so that the center of the sharpening bit exactly meets the ce...

Страница 16: ... to the desired back margin Be sure both sides are set to the same dimension and tighten the two thumbscrews Next remove the guide shaft and set the guide stops to the desired distance between holes a scale in the guide shaft is provided for this purpose The guide shaft is then replace in the rear gage and final adjusting or centering of holes is accomplished with the knurled screw at the extreme ...

Страница 17: ... right end lines up with the dimension on the scale for the centerline of the first hole to be drilled Use of the stops on fixed gages is the same as using the adjustable stops In addition to 2 5 hole patterns fixed gages are avail able from stock in the following standard types 22 stop gage 1 2 centers for multi ring binders 25 stop gage 3 8 centers 25 stop gage 1 4 centers 34 stop gage 1 2 cente...

Страница 18: ...kit can be installed on the EH 3C in place of the standard foot pedal control All of the necessary hardware and instructions are included in the kit The 2 hand control offers anti tiedown and anti repeat features which means both buttons must be released between each cycle and both buttons must be pressed within 5 seconds of each other ...

Страница 19: ...S Drill Shield Kit 48004 This drill shield safety kit includes a clear Lexan shield that protects the operator from contacting the spinning drills The kit can be installed on all EH 3A EH 3B and EH 3C machines All of the necessary hardware and instructions are included in the kit ...

Страница 20: ...ny provides parts with the express under standing that they are to replace parts found missing or no longer serviceable on equipment de signed and or manufactured by Challenge The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge products and any such modification or alteration to any Challenge products is not authorized by The Challenge Machinery...

Страница 21: ...of power Relief valve in pump may be bad Clean or replace relief valve or pump or have dirt in it Check oil level may be low Add oil Check voltage at machine may Remove other machinery on line or be low provide a dedicated line 3 Drill head won t return Check lift springs may be broken Pry up head clean oil shafts or stuck replace if necessary Pull down shafts froze in frame Pry up head clean oil ...

Страница 22: ...lling Weekly or every 40 hours of operation 1 Check the drive belt tightness and wear The drive belt must be kept tight or it will stall the motor and plug or break the drills See the Adjustments sec tion for instructions on how to tighten the belt 2 Clean and oil the guide bar shafts around frame 3 Clean and oil the rear support brackets Monthly 1 Check the hydraulic oil supply for the proper lev...

Страница 23: ... between the hammer and the bear ing an old drill block works fine 8 Place the lower bearing S 706 on the spindle and tap in the spindle and bearing simultaneously Use the wood block from the previous step to protect the spindle 9 Replace the chip chute and pulley Center Head Bearing Replacement 1 Raise head as far as possible by turning knob C 2 Remove pulley H 3 Remove chip chute D 4 Remove cutt...

Страница 24: ...sly Use the wood block from the previous step to protect the spindle 10 Replace the chip chute and pulley 11 Adjust head for drill depth Hydraulic Through normal use hydraulic systems gum up and seals wear Signs of wear are hydraulic leaks and er ratic operation of the vertical speed Check with your Authorized Challenge Dealer for a current repair and or replacement policy Replace oil yearly Capac...

Страница 25: ...F 352 J EH 3C DRILL JUN 98 24 MAIN ASSEMBLY FRONT VIEW A 5846 9 SHEET 1 OF 5 ...

Страница 26: ...25 F 352 J EH 3C DRILL JUN 98 MAIN ASSEMBLY FRONT VIEW A 5846 9 SHEET 1 OF 5 ...

Страница 27: ...F 352 J EH 3C DRILL JUN 98 26 MAIN ASSEMBLY UPPER RIGHT VIEW A 5846 9 SHEET 2 OF 5 ...

Страница 28: ...27 F 352 J EH 3C DRILL JUN 98 MAIN ASSEMBLY UPPER RIGHT VIEW A 5846 9 SHEET 2 OF 5 ...

Страница 29: ...F 352 J EH 3C DRILL JUN 98 28 MAIN ASSEMBLY LOWER RIGHT VIEW A 5846 9 SHEET 3 OF 5 ...

Страница 30: ...29 F 352 J EH 3C DRILL JUN 98 MAIN ASSEMBLY TOP VIEW A 5846 9 SHEET 4 OF 5 ...

Страница 31: ...F 352 J EH 3C DRILL JUN 98 30 MAIN ASSEMBLY WIRING A 5846 9 SHEET 5 OF 5 ...

Страница 32: ...31 F 352 J EH 3C DRILL JUN 98 MAIN ASSEMBLY WIRING A 5846 9 SHEET 5 OF 5 ...

Страница 33: ...F 352 J EH 3C DRILL JUN 98 32 ELECTRICAL POWER PANEL ASSEMBLY EE 1635 4 ...

Страница 34: ...33 F 352 J EH 3C DRILL JUN 98 ELECTRICAL POWER PANEL ASSEMBLY EE 1635 4 ...

Страница 35: ...F 352 J EH 3C DRILL JUN 98 34 HYDRAULIC BASE ASSEMBLY 16541 1 ...

Страница 36: ...35 F 352 J EH 3C DRILL JUN 98 HYDRAULIC BASE ASSEMBLY 16541 1 ...

Страница 37: ...F 352 J EH 3C DRILL JUN 98 36 HYDRAULIC POWER UNIT ASSEMBLY H 356 2 ...

Страница 38: ...37 F 352 J EH 3C DRILL JUN 98 HYDRAULIC POWER UNIT H 372 2 S N 975459 to 975739 ...

Страница 39: ...F 352 J EH 3C DRILL JUN 98 38 HYDRAULIC POWER UNIT H 372 3 S N 975740 UP ...

Страница 40: ...39 F 352 J EH 3C DRILL JUN 98 TABLE ASSEMBLY KK 48 31 REV H ...

Страница 41: ...F 352 J EH 3C DRILL JUN 98 40 BACKGAUGE ASSEMBLY 5700 ...

Страница 42: ...41 F 352 J EH 3C DRILL JUN 98 BACKGAUGE ASSEMBLY 5700 ...

Страница 43: ...F 352 J EH 3C DRILL JUN 98 42 OPTIONAL AUTO TRIP BACKGAUGE ASSEMBLY A 4615 9 ...

Страница 44: ...43 F 352 J EH 3C DRILL JUN 98 OPTIONAL AUTO TRIP BACKGAUGE ASSEMBLY A 4615 9 ...

Страница 45: ...F 352 J EH 3C DRILL JUN 98 44 SPINDLE HEAD ASSEMBLY RIGHT HAND A 5847 1 5 R ...

Страница 46: ...45 F 352 J EH 3C DRILL JUN 98 SPINDLE HEAD ASSEMBLY LEFT HAND A 5862 1 5 R ...

Страница 47: ...F 352 J EH 3C DRILL JUN 98 46 OPTIONAL DRILL SHIELD KIT 48004 ...

Страница 48: ...47 F 352 J EH 3C DRILL JUN 98 NOTES ...

Страница 49: ...F 352 J EH 3C DRILL JUN 98 1998 by The Challenge Machinery Company All rights reserved Printed in the U S A ...

Страница 50: ......

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