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Mustang Survival MSD565 

Description and Maintenance Instructions 

March 7 2003, Rev:-- 

 
 
 

j. 

Hang the suit over a bar or chair, or sturdy wooden hanger, to air dry, and turn the suit 
right side out after drying, approximately four to six hours. The suit may require flipping 
and additional drying time to ensure both sides are completely dry. 

1.2 

REPAIRS 

1.2.1 

General 

1.2.1.1  The protection provided by this dry suit relies very much on its watertight characteristics. It is 

extremely important that damaged suits are handled in accordance with the following repair 
requirements.  

1.2.1.2  Qualified repair personnel can normally perform minor repairs, with adequate facilities. The 

manufacturer should do all major repairs. This section provides some information to assist with 
minor or emergency repairs to the suit and related components. 

1.2.2 

Leak Repairs 

1.2.2.1  Locate the leak (see section 1.3), and assess the reparability of the leak. Use the following 

Limits of Repair section to make the assessment. In cases of significant damage, the 
manufacturer should repair the damage.  

1.2.3 

Limits of Repair 

1.2.3.1  It is recommended that the following guidelines be used in determining potential for repair. A 

qualified technician or Mustang Survival should make all repairs. 

a.  Patches on the sleeves or legs should not exceed 16 inches

2

 (103 cm

2

) or 4 inches 

x 4 inches. Patches on the front or back of the suit should not exceed a 6 inch x 6 
inch area (232 cm

2

), and the total area of patches should not exceed 10% of the 

suit. Repair no more than 10% of any one panel. 

b.  Any repairs beyond 16 inches

should be made by cutting out the damaged area 

and sewing new three-layered GORE

®

 material (suit fabric) using the method in 

section 1.3.7. 

c.  Slits, cuts, tears and large holes, no longer than three inches (76 mm), may be 

patched with fabric by gluing (see section 1.3.7). 

d.  Pinholes and small slits, cuts and tears may be patched by the heat-sealing method 

(see section 1.3.8). 

e.  Do not patch the neck or wrist seals or socks. 

1.2.3.2  All minor repairs should be performed using the following sections.  

1.3.4 

Work Area 

1.3.5 

The work area where maintenance of the suit is performed should be smooth and flat, where the 
suit will not snag, tear or otherwise be punctured or damaged and should be clear of all non-
essential equipment and materials. The working surface should be free of harmful contaminants 
such as oil, grease, acids or solvents. Work areas, which are subjected to wide temperature 
variations, should be avoided. 

1.3.6 

Repair Materials 

1.3.6.1  Suit material is a breathable three-layer fabric GORE-TEX

®

 fabric, BD6.5 GTBD-DS, GORE

®

 

PN: WMIX120604D, color black. 

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Содержание MSD565

Страница 1: ...CTIONS 7 MARCH 2003 REV Mustang Survival Canada Mustang Survival USA 3810 Jacombs Road 3870 Mustang Way Richmond BC V6V 1Y6 Bellingham WA Tel 604 270 8631 Fax 604 270 0489 USA 98226 E mail mustang mustangsurvival com Tel 360 676 1782 Fax 360 676 5014 WEB www mustangsurvival com E mail mustangusa mustangsurvival com ...

Страница 2: ...Test 5 Figure 7 Step h Suit Leakage Test 6 Figure 8 Step i Suit Leakage Test 6 Figure 9 Steps a and b Fitting of Immersion Socks 10 Figure 10 Steps c and d Fitting of Immersion Socks 10 Figure 11 Step e Fitting of Immersion Socks 11 Figure 12 Step a Exhaust Valve Replacement 12 T Th hi is s d do oc cu um me en nt t i is s f fo or r i in nf fo or rm ma at ti io on n p pu ur rp po os se es s o on nl...

Страница 3: ...act Government Technical Support Department Mustang Survival Corp 3810 Jacombs Road Richmond BC V6V 1Y6 Tel 604 270 8631 Fax 604 270 0489 E mail mustang mustangsurvival com WEB www mustangsurvival com 1 3 SUIT LEAKAGE TEST 1 3 1 During testing all components seams sealed areas and attachments shall remain intact and shall not show any sign of separation leakage or other damage 1 3 2 Have a qualifi...

Страница 4: ...uit before performing this test Turn the suit inside out with the entry zipper and relief slide fastener fully closed Figure 1 Step a Suit Leakage Test Figure 1 Step a Suit Leakage Test b Carefully seal the wrists of the suit with suitable clamps Figure 2 Step b Suit Leakage Test Clamp 2 T Th hi is s d do oc cu um me en nt t i is s f fo or r i in nf fo or rm ma at ti io on n p pu ur rp po os se es...

Страница 5: ...ent damage to the neck and wrist seals Figure 3 Step c Suit Leakage Test Figure 3 Step c Suit Leakage Test Neck Seal Plate d Insert a neck clamp plate on top of the neck seal plate making sure that the pneumatic couplings are lined up with the holes Figure 4 Step d Suit Leakage Test Clamp Pneumatic Coupling Neck Clamp Plate 3 T Th hi is s d do oc cu um me en nt t i is s f fo or r i in nf fo or rm ...

Страница 6: ...e air hose and pressure gauge hose to the appropriate pneumatic quick connect couplings Figure 5 Step e Suit Leakage Test Figure 5 Step e Suit Leakage Test Pneumatic Couplings 4 T Th hi is s d do oc cu um me en nt t i is s f fo or r i in nf fo or rm ma at ti io on n p pu ur rp po os se es s o on nl ly y I It t i is s n no ot t a a c co on nt tr ro ol ll le ed d d do oc cu um me en nt t a an nd d m...

Страница 7: ...re forming and take action depending on the severity as follows note that bubbles collecting less than one per second is probably not a leak i Small foamy bubbles collecting slowly on seam Entrapped air No leak present no action required ii Small foamy bubbles collecting quickly on seam Uncertain Agitate seam around bubbles to remove any entrapped air If bubbles persist after 10 minutes then consi...

Страница 8: ...r Do not use chlorinated water Figure 8 Step i Suit Leakage Test Water 6 T Th hi is s d do oc cu um me en nt t i is s f fo or r i in nf fo or rm ma at ti io on n p pu ur rp po os se es s o on nl ly y I It t i is s n no ot t a a c co on nt tr ro ol ll le ed d d do oc cu um me en nt t a an nd d m ma ay y n no ot t b be e c co on ns si id de er re ed d c cu ur rr re en nt t w wh he en n p pr ri in nt...

Страница 9: ...the suit should not exceed a 6 inch x 6 inch area 232 cm2 and the total area of patches should not exceed 10 of the suit Repair no more than 10 of any one panel b Any repairs beyond 16 inches2 should be made by cutting out the damaged area and sewing new three layered GORE material suit fabric using the method in section 1 3 7 c Slits cuts tears and large holes no longer than three inches 76 mm ma...

Страница 10: ...t only one layer of fabric is on the pad or board and that there are no wrinkles in the fabric g The iron surface temperature should be between 350 F 177 C and 375 F 190 C NOTE Use an iron that accurately displays temperature to avoid damage to the fabric If possible test the temperature setting by ironing a patch or a piece of heat tape on the inner side of a piece of suit fabric for 25 seconds I...

Страница 11: ...d area g Allow the repaired area to stand for a minimum 20 minutes prior to further handling h Test the suit for leakage see section 1 3 1 3 9 Replacement of Components 1 3 9 1 When damaged the following components should be replaced and not repaired 1 3 10 Immersion Socks 1 3 10 1 Replace the socks as follows a Remove the old seam tape using a heat gun or iron b Pick the sock seam stitching that ...

Страница 12: ...stitches 5 16 inch 8 mm from the edges using a single needle lockstitch eight to ten stitches per inch Securely backstitch the end of the stitching not less than 1 2 inch 12 mm NOTE The thread used should conform to the Commercial Item Description A A 50195 Match the thread colour to the suit colour NOTE The thread used should conform to the Commercial Item Description A A 50195 Match the thread c...

Страница 13: ... inch Use black nylon thread in accordance with V T 295 Type II size E The cuff is inverted into the suit similar to the sock see section 1 3 10 d Apply a coat of adhesive Clifton Adhesive Inc NJ PN LA6115 around the inside of the cuff inch of the latex seal e Allow the glue to completely dry and then heat seal the tape 1inch Heat Tape Gore PN 6GSAM025 1 3 12 Exhaust Valve Replacement 1 3 12 1 The...

Страница 14: ...valve housing and remove the blue silicone valve flapper Figure 12 Step a Exhaust Valve Replacement b Use large pliers to remove the valve Thread damage as a result of removal is not a concern because the valve is to be discarded c Unscrew the valve body from its core and remove it from the suit d Remove the rubber washers set all valve parts aside e Place a new valve into the hole with the suit m...

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