ENGLISH
17
F–041004L
NOTE: To assemble the auger housing
(22) to the motor box (23), have someone
hold the auger clutch lever in the EN-
GAGED position. This will move the idler
arm and pulley (3) enough to allow the
auger drive pulley (10) to move back into
position.
11. Assemble the
auger housing (22)
to the
motor box (23)
with the four
bolts (21)
that
were removed in step 8. Tighten the bottom
two
bolts (24).
12.Install the
auger drive belt (4)
onto the
en-
gine pulley (11)
.
13.Slip the
auger drive belt (4)
under the
idler
pulley (3)
.
14.Adjust the
auger drive belt (4)
. See “How To
Adjust The Auger Drive Belt” in the Mainte-
nance section.
15.Adjust the
belt guide (9)
. See “How To Ad-
just The Belt Guide” in the Maintenance sec-
tion.
16.
(Figure 13)
Install the
belt cover (1)
. Tighten
screw (2)
.
17.Check the adjustment of the cables. See
“How To Check And Adjust The Cables” in
the Maintenance section.
18.
(Figure 17)
Install the
bottom panel (2)
.
19.Tighten the
bolts (3)
on each side of the
bot-
tom panel (2)
.
20.Connect the spark plug wire.
How To Remove the Traction Drive Belt
If the snow thrower will not move forward, check
the traction drive belt for wear or damage. If the
traction drive belt is worn or damaged, replace
the belt as follows.
1. Disconnect the spark plug wire.
2. Remove the auger drive belt. See “How To
Remove The Auger Drive Belt” in the Mainte-
nance section.
3.
(Figure 14)
Remove the
e–ring (17)
from
one end of the
swing plate axle rod (18).
Remove the
swing plate axle rod (18)
to
allow the the swing plate to pivot forward.
4. Remove the
traction drive spring (16).
5. Remove the old
traction drive belt (13)
from
the
traction drive pulley (14)
and from the
engine pulley (15)
. Replace the
traction
drive belt (13)
with an original factory re-
placement belt available from an authorized
service center.
6. Install the new
traction drive belt (13)
onto
the
traction drive pulley (14)
and onto
en-
gine pulley (15)
.
7. Make sure the
traction drive idler pulley
(12)
is properly aligned with the
traction
drive belt (13)
.
8. Attach the
traction drive spring (16).
9. Install the
swing plate axle rod (18)
and se-
cure with the
e–ring (17)
removed earlier
.
10.
(Figure 26)
The bottom of the
swing plate
(20)
must be positioned between the
align-
ment tabs (19).
Make sure the
swing plate
(20)
is properly secured.
NOTE: If the drive will not engage after
the traction drive belt has been replaced,
then check to make sure that the swing
plate is positioned between the alignment
tabs (19).
11.
(Figure 14)
Install and adjust the
auger
drive belt (4)
. See “How To Remove The
Auger Drive Belt” in the Maintenance section.
12.Adjust the
belt guide (9)
. See “How To Ad-
just The Belt Guide” in the Maintenance sec-
tion.
13.
(Figure 17)
Install the
bottom panel (2)
.
14.Tighten the
bolts (3)
on each side of the
bot-
tom panel (2)
.
15.
(Figure 13)
Install the
belt cover (1)
. Tighten
screw (2)
.
16.Check the adjustment of the cables. See
“How To Check And Adjust The Cables” in
the Maintenance section.
17.Connect the spark plug wire.
How To Adjust The Belt Guide
1. Disconnect spark plug wire.
2.
(Figure 13)
Remove
screw (2)
. Remove the
belt cover (1)
.
3.
(Figure 2)
Engage the
auger drive lever (5)
.
4.
(Figure 18)
Measure the distance between
the
belt guide (2)
and
auger drive belt (3)
.
The
correct distance (4)
is 1/8 inch (3.175
mm).
5. If an adjustment is necessary, loosen the
mounting bolt for the
belt guide (2)
. Move
the
belt guide (2)
to the
correct position
(4)
. Tighten the mounting bolt for the
belt
guide (2)
.
6.
(Figure 13)
Install the
belt cover (1)
. Tighten
screw (2)
.
7. Connect the spark plug wire.
How To Adjust Or Replace The Friction
Wheel
How To Check The Friction Wheel
If the snow thrower will not move forward, check
the traction drive belt, the traction drive cable or
the friction wheel. If the friction wheel is worn or
damaged, it must be replaced. See
“How To
Replace the Friction Wheel” in this section. If the
friction wheel is not worn or damaged, check as
follows.
1.
(Figure 2)
Remove the gas from the gas
tank. Stand the snow thrower up on the front
end of the
auger housing (4)
.
WARNING: Drain the gasoline out-
doors, away from fire or flame.
2. Disconnect the spark plug wire.
3.
(Figure 17)
Loosen the
bolts (3)
on each
side of the
bottom panel (2)
.
4. Remove the
bottom panel (2)
.
5.
(Figure 2)
Position the
shift speed lever (6)
in the lowest forward speed.
6.
(Figure 19)
Note the position of the
friction
wheel (4).
The correct distance
“A”
from the
right side of the
friction wheel (4)
to the out-
side of the motorbox is as follows:
Tire Size
Distance “A”
12 and 13 inch
4-1/8” (10.5 cm.)
16 inch
4-5/16” (10.95 cm.)
If the
friction wheel (4)
is not in the correct
position, adjust as follows.
How To Adjust The Friction Wheel
1.
(Figure 2)
Position the
shift speed lever (6)
in the lowest forward speed.
2.
(Figure 20)
Loosen the
bolts (1)
on the
speed control rod (8)
.
3.
(Figure 19)
Move the
friction wheel (4)
to
the correct position.
4.
(Figure 20)
Tighten the
bolts (1)
on the
speed control rod (8)
.
5.
(Figure 17)
Install the
bottom panel (2)
.
6. Tighten the
bolts (3)
on each side of the
bot-
tom panel (2)
.
How To Replace The Friction Wheel
If the friction wheel is worn or damaged, the
snow thrower will not move forward. The friction
wheel must be replaced as follows.
1.
(Figure 2)
Remove the gas from the gas
tank. Stand the snow thrower up on the front
end of the
auger housing (4)
.
WARNING: Drain the gasoline out-
doors, away from fire or flame.
2. Disconnect the spark plug wire.
3.
(Figure 24)
Remove the fasteners that se-
cure the left
wheel (10).
Remove the
left
wheel (10)
from the
axle (11).
4. Loosen the
bolts (3)
on each side of the
bot-
tom panel (2)
.
5. Remove the
bottom panel (2)
.
6.
(Figure 25)
Remove the fasteners that se-
cure the
drive sprocket (12)
to the
axle (11).
7. Remove the right wheel,
axle (11),
and
drive
sprocket (12).
8.
(Figure 26)
Remove the four
bolts (16)
that
hold the
bearings (7)
on each side of the
hex shaft (8)
.
9.
(Figure 27)
Remove the
hex shaft (8)
and
bearings (7).
NOTE: Take special note of the position of
the washers (17) .
10.
(Figure 21)
Remove the three
fasteners (4)
that hold the
friction wheel (5)
to the
hub
(6).
11.
(Figure 21)
Remove the
friction wheel (5)
from the
hub (6)
. Slip the
friction wheel (5)
off the
hex shaft (8).
12.Assemble the new
friction wheel (5)
onto
hub (6)
with the fasteners removed earlier.
13.
(Figure 27)
Install the
hex shaft (8)
and
bearings (7)
with the four bolts removed ear-
lier
.
Make sure the washers (17) are properly
installed in the original position. Also,
make sure the two washers (13) are prop-
erly aligned with the actuator arms (14).
14.Make sure the
hex shaft (8)
turns freely.
15.
(Figure 25)
Install the right wheel,
axle (11),
and
drive sprocket (12)
with the fasteners
removed earlier. Install the
chain (15)
onto
the
drive sprocket (12).
16.Check the adjustment of the friction wheel.
See “How To Adjust The Friction Wheel” in
this section.
17.Make sure the friction wheel and the disc
drive plate are free from grease or oil.
18.
(Figure 17)
Install the
bottom panel (2)
.
19.Tighten the
bolts (3)
on each side of the
bot-
tom panel (2)
.
20.
(Figure 24)
Install the
left wheel (10)
to the
axle (11)
with the fasteners removed earlier.
21.Connect the spark plug wire.
How To Replace the Auger Shear Bolt
The augers are secured to the auger shaft with
special shear bolts. These shear bolts are de-
signed to break and protect the machine if an
object becomes lodged in the auger housing.
Do not use a harder bolt as the protection pro-
vided by the shear bolt will be lost.
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