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MAINTENANCE

32

F–040703L

10. REMOVE the 

two screws

 on the right side of the 

variator

assembly bracket

 (see Figure 35). LOOSEN the 

two screws

on the left side of the 

variator assembly bracket

.

Figure 35

REMOVE 

Two Screws

LOOSEN 

Two Screws

Variator Assembly 

Bracket

11. Lower the 

variator assembly bracket

 and slide the 

engine

drive belt

 over the top of the 

variator pulley

 (see Figure 36).

Engine

Drive Belt

Figure 36

Variator

Pulley

Variator Assembly 

Bracket

12. Remove the belt guide rod (see Figure 37).

13. Slide the 

engine drive belt

 toward the front of the unit. When

the rear of the 

engine drive belt

 reaches the 

stack pulley

,

slide the rear of the belt between the 

stack pulley

 and the

steering plate.

 (see Figure 37).

NOTE: To slide the engine drive belt between the stack

pulley and the steering plate, the belt must be turned

sideways.

14.  A correct replacement belt or assistance is available from an

Authorized Service Center in your area.

Figure 37

Engine 

Drive Belt

Stack

Pulley

Steering

Plate

Belt Guide Rod

ENGINE DRIVE BELT INSTALLATION

1. To install the 

engine drive belt

, reverse the above steps.

2. Make sure that the 

engine drive belt

 is routed between the two

belt guides located at the 

stack pulley

. Also, make sure the “V”

side of the 

engine drive belt

 is against the 

stack pulley

.

3. Check the routing of the 

engine drive belt

 at the 

steering

column

 (see Figure 38). Make sure that the 

engine drive belt

is routed to the inside of the 

small idler

 and underneath the

L–shaped belt guide

. Also, make sure the 

engine drive belt

is inside of the speed control arm (see Figure 31).

4. Install the mower housing. See the instructions “How To Install

The Mower Housing”.

Steering

Column

Small Idler

L–Shaped Belt

Guide

Figure 38

Engine Drive

Belt

Содержание 465306x8A

Страница 1: ...must be included to make sure state laws and other laws are followed PRODUCT INFORMATION Read and keep this book for future reference This book contains important information on SAFETY PREPARATION OP...

Страница 2: ...rior to purchase Subject to the terms and conditions noted in this Limited Warranty we shall at our option repair or replace at no cost to the original purchaser any part covered by this Limited Warra...

Страница 3: ...D Drain fuel for off season storage D Use only unleaded gasoline D Service the air cleaner regularly D Change oil regularly Use 10W 30 oil in summer D Tune up the engine regularly D Keep equipment in...

Страница 4: ...them 1 Keep children out of the mowing area and in the watchful care of another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind an...

Страница 5: ...ver let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator t...

Страница 6: ...ectly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully You...

Страница 7: ...r empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement par...

Страница 8: ...tments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid areas where traction is unsur...

Страница 9: ...standers Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DANGER...

Страница 10: ...ial until the unit is assembled WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug NOTE In this instruction book left and right describe the loca tion o...

Страница 11: ...e adjusted loosen the two wing bolts Slide the seat forward or backward along the seat adjusting holes as shown Tighten the wing bolts A Figure 1 Seat Seat Adjusting Hole Seat Hinge A B HOW TO ASSEMBL...

Страница 12: ...an explosion 1 Remove the battery and battery tray 2 Remove the protective caps from the battery terminals 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one h...

Страница 13: ...forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it mu...

Страница 14: ...urn the key to the position for the lights IGNITION SWITCH Use the ignition switch to start and stop the engine SHIFT LEVER Use the shift lever to change the speed and the direction of the unit AUTOMA...

Страница 15: ...tle control to the FAST position For maximum charging of the battery and for a cooler running engine and transmission operate the en gine in the FAST position 2 For transport and to tow pull behind at...

Страница 16: ...rward to the stop the unit If the unit is not stopped the gearbox can be damaged 1 Completely push the clutch brake pedal forward to stop the unit Keep your foot on the pedal 2 Move the throttle contr...

Страница 17: ...Move the lift lever forward to lower the mower housing and back to raise the mower housing Figure 8 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade...

Страница 18: ...ction WARNING For better control of the unit always select a safe speed HOW TO OPERATE AUTOMATIC DRIVE UNITS ON HILLS WARNING Do not ride up or down slopes that are too steep to back straight up Never...

Страница 19: ...leaner in the fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust...

Страница 20: ...blade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brow...

Страница 21: ...sing Figure 11 3 Attach wingnuts B and carriage bolts A to the mulcher plate for future use IMPORTANT There are several different types of grass Some types of grass are more difficult to cut If you re...

Страница 22: ...rnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The...

Страница 23: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 13 WARNING Always keep the...

Страница 24: ...replace the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control...

Страница 25: ...lip when 1 going up a hill 2 pulling a heavy load or 3 the unit will not move forward Adjust the clutch as follows WARNING Before you make an inspection adjust ment or repair to the unit disconnect th...

Страница 26: ...a sodium bicarbonate Make sure the solution does not get into the battery cells 3 Clean the terminals and the ends of the cables with a wire brush 4 Install the battery 5 To prevent corrosion apply gr...

Страница 27: ...u replace the fuel filter or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 22 Replace the old f...

Страница 28: ...er drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See il...

Страница 29: ...m starting by accident 1 Remove the gauge wheels Figure 25 2 Mow a short distance on a flat level area to check the level of cut and the height of cut Look at the height of cut position number on the...

Страница 30: ...6 Loosen the left and right adjuster knobs Figure 29 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift links a...

Страница 31: ...Arm 4 Disconnect the pedal rod link from the bell crank 5 Unhook the idler bracket return spring from the variator assembly bracket 6 Remove the variator brake arm the the top of the frame channel Th...

Страница 32: ...k pulley and the steering plate the belt must be turned sideways 14 A correct replacement belt or assistance is available from an Authorized Service Center in your area Figure 37 Engine Drive Belt Sta...

Страница 33: ...40 Transaxle Shifter Link 7 Remove the transaxle drive belt from the transaxle input pulley see Figure 41 8 Slip the transaxle drive belt off of the variator idler pulley 9 Slide the transaxle drive...

Страница 34: ...l HOW TO REPLACE THE SECONDARY MOWER DRIVE BELT 1 Remove the mower housing See the instructions on How To Remove The Mower Housing 2 Remove the primary mower drive belt from the stack pulley 3 Remove...

Страница 35: ...ke sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 45 2 Mount the square key in the key slot See Figure 45 3 Make sure the valve...

Страница 36: ...he lever for the blade rotation control to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the...

Страница 37: ...1 Replace the spark plug 2 Clean the air filter 3 Adjust the carburetor 4 Adjust the throttle control 5 Drain the fuel tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a de...

Страница 38: ...ine Avenue Mississauga Ontario L4Z 1P2 905 890 6900 1 800 861 9559 Edmonton 101 10411 178th Street Edmonton Alberta T5S 1R5 780 453 5791 1 800 861 9559 Ville St Laurent 234 Migneron Street Ville St La...

Страница 39: ...NOTES 39 F 040703L...

Страница 40: ...40 F 040703L CHASSIS HOOD 43 44 46 16 16 16 16 47 48 56 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 21 22 23 25 26 27 28 31 32 33 34 35 31 36 37 38 16 40 16 16 45 2 50 70 53 54 55 55 58 58 5...

Страница 41: ...01550 Housing Left Headlamp 29 1001551 Lens Right 30 1001549 Housing Right Headlamp 31 26x270 Screw 32 26x238 Screw 33 1001491 Bearing Steering 34 1001593E701 Dash 35 26x201 Screw 36 093007E701 Panel...

Страница 42: ...7 18 17 19 20 21 2 2 4 64 62 63 62 61 17 58 17 56 55 54 60 59 57 17 53 4 52 47 45 46 49 51 48 17 2 4 47 46 45 13 44 25 43 65 13 41 41 40 17 42 6 22 24 23 43 26 27 28 66 2 39b 39a 38 17 37 31a 36 35 34...

Страница 43: ...Transaxle 39b 094185E701 Bracket Left Transaxle 40 1001576 Link Variator 40a 01x194 Bolt Hex 40b 1001520 Spacer 1 2 40c 1001519 Spacer 3 4 41 093349 Guide Belt 42 1001277E701 Bracket Front Frame 43 0...

Страница 44: ...PARTS MODEL 465306x8A 44 F 040703L STEERING 1 2 4 5 6 7 8 9 10 11 12 15 6 13 30 30 30 17 18 30 14 30 19 16 26 24 21 22 23 25 27 24 25 22 23 28 29 25 25 30 33 35 36 19 31 31 32 38 20 20 37 40 39 34 3...

Страница 45: ...1 Axle Hanger 18 01x146 Bolt 19 030x49 Pin Cotter 20 690150 Bearing 21 094576E701 Spindle Assembly Left 22 01x111 Bolt 23 17x104 Washer 24 017x53 Z Washer 25 015x84 Nut Flange 26 1001460E701 Axle Asse...

Страница 46: ...040703L MOWER HOUSING SUSPENSION 1 2 3 4 5 6 7 8 14 14 9 10 11 12 12 11 13 14 15 16 17 18 19 20 20 21 22 22 23 24 24 24 25 25 11 15 27 26 26 24 25 15 33 34 36 37 32 32 38 31 24 30 25 41 43 15 30 31 4...

Страница 47: ...pring 19 690394E701 Crank PTO 20 690212E701 Link Lift 21 690122E701 Link Lift Handle 22 17x168 Washer 23 017x57 Washer 24 0031x4 Pin Hair 25 017x91 Z Washer 26 002x85 Bolt Carriage 27 1001111E701 Leve...

Страница 48: ...28 29 31 32 33 34 3 14 36 35 37 31 38 39 14 15 6 8 40 28 36 25 23 42 27 20 18 19 22 8 17 21 44 45 46 47 48 49 51 50 8 52 6 6 8 39 53 54 55 39 39 8 39 51 56 57 58 59 60 61 78 62 63 63 84 65 51 39 45 6...

Страница 49: ...Torsion 42 094598E701 Bracket Suspension 43 015x98 Nut 44 092100 Deflector Chute 45 028x23 Push On Cap 46 166x34 Spring Torsion 47 092159 Z Rod Deflector 48 092140E701 Bracket Cover 49 165x120 Spring...

Страница 50: ...REPAIR PARTS MODEL 465306x8A 50 F 040703L ENGINE MOUNT ASSEMBLY 2 14 15 16 16 18 19 20 21 20 22 23 24 25 26 28 28 28 29 30 31 6 32 33 6 34 35 36 37 6 38 1 3 39...

Страница 51: ...acer 22 1001136 Pulley Stack 23 17x170 Washer 24 019x35 Lockwasher 25 01x140 Bolt 26 711851 Gasket 27 018x15 Washer 28 06x103 Bolt 29 690541 Tube Right Exhaust 30 690542 Tube Left Exhaust 31 690537E70...

Страница 52: ...NGE WHITE STARTER START SWITCH STATOR DIODE RED DC OUTPUT BLACK AC OUTPUT HEADLIGHT HARNESS SPARK PLUG ARMATURE SOLENOID ORANGE YELLOW YELLOW YELLOW NO NC SEAT SWITCH HARNESS NC PTO SWITCH CLUTCH BRAK...

Страница 53: ...ire 3 092556 Switch Ignition 020729 Key Ignition 091489 Nut Hex 091488 Cap Ignition 4 094136 Switch Limit 5 302031 Fuse 407078 Holder Fuse 6 094613 Solenoid 26x229 Screw Mounting 15x116 Locknut 7 024x...

Страница 54: ...54 F 040703L...

Страница 55: ...e Brake 25 Filter Fuel 27 Fuse 36 Headlight 36 Install Wheels 35 Lubrication 27 Mower Housing Clean 36 Install 28 Level 30 Remove 28 Muffler 22 Storage 36 Maintenance Chart 22 Motion Drive Belt Adjust...

Страница 56: ...BLADE Model No 24478 SNOW THROWER Model No 24583 Made in U S A 38 MULCHER KIT Model No 24750 40 MULCHER KIT Model No 24755 42 MULCHER KIT Model No 24758 TIRE CHAINS Model No 24530 For 18x8 5 inch tir...

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