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MAINTENANCE

31

F–030728L

HOW TO REPLACE THE MOTION DRIVE BELT

REMOVAL

1. Remove the mower housing. See the instructions on “How To

Remove The Mower Housing”.

2. Remove the 

mid–idler pulley

.

3. Disconnect the 

idler spring

 (Figure 34).

4. Remove the

 idler pulley

 and 

spacer 

(Figure 34).

5. Remove the 

V–idler pulley 

and 

spacer.

6. Remove the 

motion drive belt

 from the 

drive pulley 

(Figure 34).

7. To remove the 

motion drive belt

 from the 

stack pulley

, pull the

front end of the belt under the 

stack pulley

 and then back

between the stack pulley and the 

steering plate

 (Figure 32).

8. Remove the 

access panel

 (Figure 33).

9. Remove the two 

screws

 that attach the 

steering shaft

assembly

 (Figure 33). Raise the steering wheel and 

steering

shaft assembly

. Pull the 

motion drive belt

 under the 

steering

shaft assembly

.

10. Remove the 

motion drive belt

. A correct replacement part or

assistance is available from an Authorized Service Center in

your area.

INSTALLATION

1. Slide the 

motion drive belt

 between the 

stack pulley

 and the

belt guides 

(Figure 32). Install the 

motion drive belt

 on the

top pulley of the 

stack pulley

. Make sure the “V” side of the belt

is against the pulley.

2. Push the 

motion drive belt

 through the opening between the

steering plate

 and the engine plate.

3. Install the end of the 

motion drive belt

 around the 

drive pulley

(Figure 34).

4. Put the 

motion drive belt

 around the 

V–idler pulley

. Install the

motion drive belt, V–idler pulley 

and 

spacer

.

5. Put the belt around the 

idler pulley

. Fasten the 

idler pulley

 and

spacer

 with the hex nut. Make sure the flat side of the belt is

against the 

idler pulley

. Also, make sure the belt is not twisted.

6. Connect the 

idler spring

 (Figure 34).

7. Install the 

mid–idler pulley

.

8. Check the routing of the motion drive belt (Figure 34). Make

sure the 

motion drive belt

 is installed correctly on the 

idler

pulleys 

and inside all 

belt guides.

9. Attach the 

steering shaft assembly

 to the steering plate with

two screws (Figure 33).

10. Attach the 

access panel 

(Figure 33).

11. Before you use the unit, check the adjustment of the clutch. See

the instructions “How To Check And Adjust The Clutch”.

12. Install the mower housing. See the instructions “How To Install

The Mower Housing”.

Motion

Drive

Belt

Figure 32

FRONT

Stack Pulley

Steering

Plate

Belt Guides

Figure 33

Screw

Steering Shaft

Assembly

Motion Drive

Belt

Access Panel

Stack Pulley

Motion Drive Belt

Drive Pulley

Figure 34

Belt Guide

V–Idler Pulley

Idler Spring

Belt Guide

V–Idler Pulley

Idler Pulley

Spacer

Idler Spring

Spacer

Mid–Idler Pulley

Содержание 425600x8A

Страница 1: ...must be included to make sure state laws and other laws are followed PRODUCT INFORMATION Read and keep this book for future reference This book contains important information on SAFETY PREPARATION OP...

Страница 2: ...ult your dealer prior to purchase Subject to the terms and conditions noted in this Limited Warranty we shall at our option repair or replace at no cost to the original purchaser any part covered by t...

Страница 3: ...D Drain fuel for off season storage D Use only unleaded gasoline D Service the air cleaner regularly D Change oil regularly Use 10W 30 oil in summer D Tune up the engine regularly D Keep equipment in...

Страница 4: ...them 1 Keep children out of the mowing area and in the watchful care of another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind an...

Страница 5: ...ver let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator t...

Страница 6: ...ectly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully You...

Страница 7: ...r empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement par...

Страница 8: ...tments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid areas where traction is unsur...

Страница 9: ...standers Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DANGER...

Страница 10: ...the unit is assembled WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug NOTE In this instruction book left and right describe the loca tion of a part...

Страница 11: ...e adjusted loosen the two wing bolts Slide the seat forward or backward along the seat adjusting holes as shown Tighten the wing bolts A Figure 1 Seat Seat Adjusting Hole Seat Hinge A B HOW TO ASSEMBL...

Страница 12: ...an explosion 1 Remove the battery and battery tray 2 Remove the protective caps from the battery terminals 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one h...

Страница 13: ...forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it mu...

Страница 14: ...engine running turn the key to the position for the lights IGNITION SWITCH Use the ignition switch to start and stop the engine AUTOMATIC DRIVE DISCONNECT Use the auto matic drive disconnect located...

Страница 15: ...tle control to the FAST position For maximum charging of the battery and for a cooler running engine and transmission operate the en gine in the FAST position 2 For transport and to tow pull behind at...

Страница 16: ...your foot from the speed control pedal The speed control pedal will automatically return to the NEUTRAL position 2 When the unit stops slowly move the speed control pedal to the desired direction SPE...

Страница 17: ...r the mower housing and back to raise the mower housing Figure 9 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE...

Страница 18: ...better control of the unit always select a safe speed HOW TO OPERATE THE UNIT ON HILLS WARNING Do not ride up or down slopes that are too steep to back straight up Never ride the unit across a slope...

Страница 19: ...leaner in the fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust...

Страница 20: ...lade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown...

Страница 21: ...e as follows How To Remove The Mulcher Plate 1 Raise the deflector Remove the two wingnuts B and two car riage bolts A Figure 11 2 Lift the mulcher plate away from the mower housing 3 Attach wingnuts...

Страница 22: ...rnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The...

Страница 23: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 13 WARNING Always keep the...

Страница 24: ...eplace the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control t...

Страница 25: ...connect the clutch link from the idler arm Figure 18 3 Align the hole in the brake lever with the hole in the frame Hold the brake lever in place with a 1 4 inch 6 mm pin or bolt Figure 19 4 Rotate th...

Страница 26: ...negative terminal before you disconnect the red cable WARNING The battery contains sulfuric acid which is harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water...

Страница 27: ...u replace the fuel filter or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 23 Replace the old f...

Страница 28: ...lt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration...

Страница 29: ...m starting by accident 1 Remove the gauge wheels Figure 26 2 Mow a short distance on a flat level area to check the level of cut and the height of cut Look at the height of cut position number on the...

Страница 30: ...6 Loosen the left and right adjuster knobs Figure 30 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift links a...

Страница 31: ...the motion drive belt through the opening between the steering plate and the engine plate 3 Install the end of themotion drive belt around the drive pulley Figure 34 4 Put the motion drive belt around...

Страница 32: ...rive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left...

Страница 33: ...ke sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 37 2 Mount the square key in the key slot See Figure 37 3 Make sure the valve...

Страница 34: ...he lever for the blade rotation control to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the...

Страница 35: ...1 Replace the spark plug 2 Clean the air filter 3 Adjust the carburetor 4 Adjust the throttle control 5 Drain the fuel tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a de...

Страница 36: ...ine Avenue Mississauga Ontario L4Z 1P2 905 890 6900 1 800 861 9559 Edmonton 101 10411 178th Street Edmonton Alberta T5S 1R5 780 453 5791 1 800 861 9559 Ville St Laurent 234 Migneron Street Ville St La...

Страница 37: ...NOTES 37 F 030728L...

Страница 38: ...8 F 030728L CHASSIS HOOD 43 44 46 16 16 16 16 47 48 56 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 21 31 23 25 26 27 30 29 28 31 32 33 34 35 31 36 37 38 16 40 16 16 45 2 50 70 53 54 55 55 39...

Страница 39: ...sing Left Headlamp 1001550 29 Lens Right 1001551 30 Housing Right Headlamp 1001549 31 Screw 26x270 32 Screw 26x238 33 Bearing Steering 1001491 34 Dash 1001594E700 35 Screw 26x201 36 Panel Access 09300...

Страница 40: ...600x8A 40 F 030728L DRIVE ASSEMBLY 1 1 1 1 1 1 2 4 5 6 7 8 9 9 10 11 12 14 15 16 17 18 21 22 23 24 19 20 19 29 30 28 27 26 25 16 35 31 33 32 34 36 57 37 38 34 49 50 55 39 56 39 40 42 41 46 43 44 45 53...

Страница 41: ...5E701 28 Screw 26x216 29 Rod Control 1001234 Z 30 Nut Adjusting 092132 31 Nut Centerlock 015x84 32 Pin Cotter 030x20 33 Washer 017x48 34 Spring Extension 165x92 35 Washer 17x148 36 Arm Disconnect 1001...

Страница 42: ...PARTS MODEL 425600x8A 42 F 030728L STEERING 1 2 4 5 6 7 8 9 10 11 12 15 6 13 30 30 30 17 18 30 14 30 19 16 26 24 21 22 23 25 27 24 25 22 23 28 29 25 25 30 33 35 36 19 31 31 32 38 20 20 37 40 39 34 3...

Страница 43: ...er 094007E701 18 Bolt 01x146 19 Pin Cotter 030x49 20 Bearing 690150 21 Spindle Assembly Left 094576E701 22 Bolt 01x111 23 Washer 17x104 24 Washer 017x53 Z 25 Nut Flange 015x84 26 Axle Assembly 1001460...

Страница 44: ...A 44 F 030728L MOWER HOUSING SUSPENSION 1 2 3 4 5 6 7 8 14 14 9 10 11 12 12 11 13 14 15 16 17 18 19 20 20 21 22 22 23 24 24 24 25 25 11 15 27 26 26 24 25 15 33 34 36 37 32 32 38 31 24 30 25 41 43 15 3...

Страница 45: ...17 Bracket PTO 094018E701 18 Spring 165x119 19 Crank PTO 690394E701 20 Link Lift 690212E701 21 Link Lift Handle 690122E701 22 Washer 17x168 23 Washer 017x57 24 Pin Hair 0031x4 25 Washer 017x91 Z 26 Bo...

Страница 46: ...7 18 23 22 9 19 8 20 5 21 6 23 23 24 12 27 25 24 28 22 5 26 5 24 6 21 20 52 8 19 5 22 11 10 17 13 47 9 14 29 5 33 31 32 30 22 22 5 33 55 32 53 50 51 50 51 53 54 33 33 32 5 44 42 42 34 43 41 36 37 38 3...

Страница 47: ...rake 094193E700 29 Spring 166x42 30 Bracket Suspension 094191E700 31 Plate 092426E700 32 Nut Flange 015x88 33 Bolt Carriage 002x53 34 Mandrell Housing 1001200 35 Bracket Suspension 690539E701 36 Adapt...

Страница 48: ...REPAIR PARTS MODEL 425600x8A 48 F 030728L ENGINE MOUNT 1 6 7 8 9 10 11 12 13 14 15 15 21 22 22 21 2 3 4 5 26 31 9e 9f 9a 9d 9b 9b 9a 23 23 32 33...

Страница 49: ...ntrol 092371 9 Engine 9a Muffler and Heat Shield 1001657 9b Gasket Muffler 091309 9c Adapter Muffler 095207 9d Screw Adapter 06x103 9e Bolt Muffler 01x134 9f Lock Screw 092378 10 Bolt Engine Mount 002...

Страница 50: ...NGE WHITE STARTER START SWITCH STATOR DIODE RED DC OUTPUT BLACK AC OUTPUT HEADLIGHT HARNESS SPARK PLUG ARMATURE SOLENOID ORANGE YELLOW YELLOW YELLOW NO NC SEAT SWITCH HARNESS NC PTO SWITCH CLUTCH BRAK...

Страница 51: ...17 3 Switch Ignition 092556 Key Ignition 020729 Nut Hex 091489 Cap Ignition 091488 4 Switch Limit 094136 5 Fuse 302031 Holder Fuse 407078 6 Solenoid 094613 Screw Mounting 26x229 Locknut 15x116 7 Cable...

Страница 52: ...NOTES 52 F 030728L...

Страница 53: ...NOTES 53 F 030728L...

Страница 54: ...54 F 030728L...

Страница 55: ...24 Clutch 25 Drive Brake 26 Filter Fuel 27 Fuse 34 Headlight 34 Install Wheels 33 Lubrication 27 Mower Housing Clean 34 Install 28 Level 30 Remove 28 Muffler 22 Storage 34 Maintenance Chart 22 Motion...

Страница 56: ...BLADE Model No 24478 SNOW THROWER Model No 24574 Made in U S A 38 MULCHER KIT Model No 24750 40 MULCHER KIT Model No 24755 42 MULCHER KIT Model No 24758 TIRE CHAINS Model No 24530 For 18x8 5 inch tir...

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