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RX 1510-C/-I/-CI

– 6 –

Operating and

Maintenance

Instructions

Spare parts list

Service

and maintenance

instructions

Structure of the documentation:

The machine documentation is divided into 3 individual document groups:

• The operating instructions contain:

All information necessary for operating the machine.
Speciﬁcations on the maintenance intervals and
accomplishment of the maintenance work

• The spare parts list contains:

All available spare parts and part sets

• The service and maintenance instructions contain:

The information necessary for maintenance and repair and
steps

General:

Содержание RX 1510-C

Страница 1: ...MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com RAMMAX viper MODEL RX 1510 C I CI vIBRATORY TRENCH ROLLER LOMBARDINI L...

Страница 2: ...proposition 65 warning Diesel engine exhaust and some of...

Страница 3: ...223 50 E Mail Service Rammax de Germany Customer service Rammax Maschinenbau GmbH Gutenbergstra e 33 72555 Metzingen E Mail Service Rammax de Germany Service Mr Horst Reusch 49 0 7123 9223 27 Spare pa...

Страница 4: ...ction Type of machine Weight Engine model Adjusted speed Series number Customer number One of our staff or a dealer will instruct you on use and maintenance of the machine at delivery For this purpose...

Страница 5: ...afety regulations Description of the machine Operating instructions Maintenance instructions Troubleshooting table Rammax GmbH accepts no liability for machine function In the event of incorrect handl...

Страница 6: ...dividual document groups The operating instructions contain All information necessary for operating the machine Speci cations on the maintenance intervals and accomplishment of the maintenance work Th...

Страница 7: ...ns for an emergency Chapter 3 Construction and function of the machine Chapter 4 Display and control elements Operation modes of the machine Chapter 5 Start up of the machine Chapter 6 Use of the mach...

Страница 8: ...served Arial 10Pt Bold Action steps for which a strict sequence must be observed are marked by numbers 1 2 3 Subsequent steps of the action steps and results of the actions are marked by arrows Enumer...

Страница 9: ...n be changed without noti cation Used trademarks The trademark POCLAIN HYDRAULICS is property of the POCLAIN HYDRAULICS SA Twin Lock is a trademark of the POCLAIN HYDRAULICS SA LOMBARDINI is a registe...

Страница 10: ...1 Variations of the machine machine types 22 1 5 Stowage plan 23 15 1 Position of the hoods and hatches 23 2 Safety instructions 24 2 1 Representation and meaning of the used safety instructions 25 2...

Страница 11: ...ly with infrared control 44 3 5 3 Far distance shutdown only with infrared control 44 3 5 4 Inclination indicator 45 3 5 5 Automatic switch off generator failure 45 3 5 6 Automatic switch off oil pres...

Страница 12: ...e with the infrared control 68 5 4 Switching machine off 70 5 4 1 Switching the machine off at the ignition lock 70 5 4 2 Switching the machine off with the manual control device 71 5 4 3 Switching th...

Страница 13: ...ng on the hydraulic system 82 8 2 Maintenance plan 84 8 3 Checking engine oil level 85 8 4 Exchanging engine oil 86 8 5 Checking the contamination degree of the air lter 88 8 6 Changing the fuel lter...

Страница 14: ...achine 1 1 1 Orientation on the machine The most important areas of the machine are described here in order to facilitate orientation on the machine Speci cations in the text concerning situation and...

Страница 15: ...for the operator to control the machine from a safe distance and not to expose himself to hazards 1 1 4 Intended use The machine is exclusively conceived for the compaction of loose back ll such as ea...

Страница 16: ...s es appliqu es Norme armonizzate applicate Die gemeldete Stelle nach Anhang IX aus 2000 14 EG T V S ddeutschland The notified body according to Annex IX of 2000 14 EC Niederlassung Stuttgart L organi...

Страница 17: ...RX 1510 C I CI 17 850 377 45 428 600 1912 990 525 1160 30 30 55 91 1907 1524 7 5 7 5 7 5 7 5 1 2 Technical data 1 2 1 Main dimensions Speci cations...

Страница 18: ...RX 1510 C I CI 18 4 4 7 m 2 76 m 4 2 5 m 2 98 m 30 85 cm 63 cm 1 2 2 Turn radius Speci cations...

Страница 19: ...46 Drive system Engine Type Lombardini LDW 1003 Output kW PS 15 8 20 4 Rotation speed max rpm 2850 idling mixture rpm 1350 No of cylinders cooling 3 Water cooled Drive mode hydrostatic Vibration syste...

Страница 20: ...2 HLP 46 Fuchs Renolin B15 VG46 ISO 6743 4 HM 46 ISO 6743 6 CKC 46 Lubricants Engine oil l 2 5 ACEA E2 B3 A3 Fuchs Titan universal 15W40 API CG 4 SJ MIL L 2104E Bearing grease per gr approx 100 KHLPF...

Страница 21: ...rating conditions typical for the machinery in question with vibration over a speci ed travel surface DIN 45635 In operational application deviating values may result depending on the prevailing opera...

Страница 22: ...ariations of the machine machine types View of the operating unit from the worlplace RX 1510 C Articulated trench roller with cable control RX 1510 I Articulated trench roller with infrared control RX...

Страница 23: ...1 5 Stowage plan 15 1 Position of the hoods and hatches The machine is equipped with hoods and hinged components in order to be able to access all important parts Operating panel Cockpit cover Radiato...

Страница 24: ...RX 1510 C I CI 24 2 Safety instructions Safety instructions...

Страница 25: ...light or medium severe injuries Meaning Nature and source of the danger Possible consequences of the danger reason for danger Danger prevention measures RISK LEVEL Dangerous high voltage Contact cause...

Страница 26: ...refers to procedures with which the environment can be endangered in the case of inappropriate activities Meaning RISK LEVEL Nature and source of the danger Possible consequences of the danger reason...

Страница 27: ...RX 1510 C I CI 27 Symbol 2 1 3 Used symbols Imperative instructions Meaning Use hearing protection Safety instructions...

Страница 28: ...RX 1510 C I CI 28 Symbol Meaning Prohibitions Do not transport persons Do not drive on slopes diagonally Do not use steam jets Turn engine off in closed areas Safety instructions...

Страница 29: ...nd prohibitions in order to prevent injury to persons or substantial damages to property are marked with the represented pictogram The appropriate symbol is placed in front if the source of danger can...

Страница 30: ...during which there is an increased risk of re Risk of chemical burns This sign is placed before activities during which there is the risk of chemical burns by battery acid Electricity This sign is pla...

Страница 31: ...RX 1510 C I CI 31 Risk of overturning Risk for limbs by rotating belts Danger caused by pressurised liquids escaping Risk of being run over Observe distance to articulated joint Safety instructions...

Страница 32: ...RX 1510 C I CI 32 Risk caused by inhalation of toxic gases or vapours Danger caused by ying around parts Safety instructions...

Страница 33: ...RX 1510 C I CI 33 Waste oil disposal waste oil collecting point Battery disposal pollutant collecting point Safety instructions...

Страница 34: ...resulting damages Only the operator is responsible for this risk The machine may not be used on hard already compacted or frozen soils The machine is not a playground The machine may not be used as me...

Страница 35: ...ffnen Vor dem ffnen warten bis der Motor abgek hlt ist 3 39899 Danger zone This sign identi es a danger zone Staying in this area during operation is prohibited Risk of crushing Observe distance to a...

Страница 36: ...RX 1510 C I CI 36 Use hearing protection Safety instructions...

Страница 37: ...read and follow the safety regulations If necessary this must be veri ed by the applying enterprise by signature of the assigned person of the person Persons acting under the in uence of drugs medicin...

Страница 38: ...be hurled through the air Persons who are in the vicinity of the drum can be hit and injured by these ying around objects Therefore observe a suf cient safety distance to the machine in particular whe...

Страница 39: ...nd a re extinguisher at hand Keep the emergency telephone numbers for physician ambulance hospital and re brigade near to the telephone The machine is operated with Diesel fuel When carrying out work...

Страница 40: ...orces These are created by a rotating exciter shaft The unequal weight distribution of the exciter shaft cross section displaces the exciter shaft and thus vibrates the drum These vibrations affect th...

Страница 41: ...tches upward and release the engine hood The engine hood is equipped with a gas lled shock absorber which opens the engine hood and keeps it in an open position 3 3 Opening and closing of the hoods 3...

Страница 42: ...be open in order to open the radiator cap The unlocking screw is to the right above the radiator Unscrew this The radiator cap opens The ller opening of the radiator is located under the radiator cap...

Страница 43: ...scription The drive unit consists of a diesel engine vibration and driving pump It provides the required hydraulic performance for the driving steering and vibration functions The valve block with the...

Страница 44: ...during transport transport position 3 5 2 Low distance shutdown only with infrared control The low distance shutdown function is accommodated in the machine controller The engine continues to run howe...

Страница 45: ...fter straightening up the machine Uprighting the machine Do not start the engine Inform the service workshop 3 5 5 Automatic switch off generator failure The machine is equipped with an automatic swit...

Страница 46: ...for operation 3 5 9 Transport protection The machine is equipped with a transport protection The transport protection must always be used when loading and transporting the machine It prevents the fron...

Страница 47: ...clination indicator Warning light water temperature Warning light oil pressure Warning light generator 4 Display and operating elements 4 1 Introduction The cockpit of the machine is equipped with an...

Страница 48: ...nated Possible cause Normally the engine oil ll quantity is insuf cient and engine oil be re lled See page 84 Section 8 3 Checking engine oil level Contact the service workshop for other causes than l...

Страница 49: ...e can be damaged if it is started Uprighting the machine Do not start the engine Inform the service workshop 4 3 Display elements Display The display consists of six numbers The display elements are t...

Страница 50: ...carried out with active cable control mode Always in combination with the display F for function and a numerical value which represents the function type The code numbers of this function type can be...

Страница 51: ...n The code numbers for F function and their meaning can be found on page 52 Four digit code numbers are displayed in combination with E error special which respectively stand for a function error The...

Страница 52: ...4 4 2 Function codes during operation with cable control The function codes displays in the cockpit are made up of the code numbers for the individual function keys Adding the code numbers results in...

Страница 53: ...s released during the starting procedure the engine has not yet started and it is set to start again immediately after releasing the Start key This function prevents the starter engaging while the eng...

Страница 54: ...n reverse Driving left forward right backward F H 2200 Vibration reverse Driving left backward F H 2210 Vibration reverse Driving left backward right forward F H 2220 Vibration reverse Driving left ba...

Страница 55: ...ated under the square plug SI This can be screwed off with a screwdriver The addresses can be set with a small screwdriver by turning the arrow in the middle If several machines are operating within t...

Страница 56: ...t backward 200 Drums left backward 2000 Vibration reverse 4010 Start 4100 4400 Machine off Transmitter off Neutral position of the toggle switch Start Stop This switching position is not indicated in...

Страница 57: ...ard Right backward High speed 4 4 6 Cockpit display with infrared control Start Stop function Characteristic Control mode Code number Meaning F I 4010 Toggle switch Start is activated Starting procedu...

Страница 58: ...ibration forward Driving left backward right forward F I 1220 Vibration forward Driving left backward right backward F I 2000 Vibration reverse F I 2010 Vibration reverse Driving right forward F I 202...

Страница 59: ...ng checks must be performed The safety regulations must be observed hereby The following must be checked The function of all safety equipment Whether the transport protection has been removed All bolt...

Страница 60: ...a different viscosity class e g permanent extreme outdoor temperatures the oil must be changed 1 Park the machine on at ground NOTE If it is determined during the daily oil level check that hydraulic...

Страница 61: ...re lled if the ll level is too low A radiator anti freezing agent must be used in frost endangered areas The radiator has been lled in the factory with a radiator anti freezing agent water mixture Th...

Страница 62: ...contamination degree of the air lter The air lter is located at the rear end of the front car of the machine The engine hood must be opened in order to access the air lter The removable lid of the ai...

Страница 63: ...ling Do not spill fuel Collect leaking fuel do not let it seep into the ground ENVIRONMENT The operating panel must be folded back in order to refuel Fuelling procedure 1 Open the tank lid TD 2 Put th...

Страница 64: ...chine controller 1 Fold the operating panel back 2 Remove the plug SM from the machine controller with a screwdriver entfernen 3 Set in the required address by turning the arrow with a screwdriver Set...

Страница 65: ...pit with the ignition key 5 3 1 Switching ignition on The display elements are tested after switching the ignition on The number of 888888 as well as the warning lights illustrated here light up The c...

Страница 66: ...he ignition lock serves as battery disconnection switch In the case of longer work breaks switch ignition off in order to avoid battery discharge 5 3 3 Starting the machine at the ignition lock Before...

Страница 67: ...activated anymore if the engine is running At the most 15 seconds continuous starting and in between breaks of approx 1 minute Identify and repair cause of malfunction malfunction table if the engine...

Страница 68: ...nual control commands and is ready for use NOTE The infrared control does not recognize the neutral position if the toggle switch is moved directly from the switch position Stop to the switch position...

Страница 69: ...more if the engine is running At the most 15 seconds continuous starting and in between breaks of approx 1 minute Identify and repair cause of malfunction malfunction table if the engine should not st...

Страница 70: ...re drop are active The stop procedure is initiated Stop procedure Code F 4200 is displayed if no further signal is received from the generator and from the oil pressure sensor End of the stop procedur...

Страница 71: ...is secured The machine shuts down Restarting is only possible after the end of this stop sequence Remove the key after nishing work and secure the machine against unauthorized use 5 4 2 Switching the...

Страница 72: ...ed F I 4100 The LEDS for generator and oil pressure drop are active The stop procedure is initiated Code F I 4200 is displayed if no further signal is received from the generator and from the oil pres...

Страница 73: ...ely but always directly upwards or downwards Damp and loose substrates substantially reduce the machine s grip on sloping surfaces and inclines When driving on inclines and sloping surfaces adjust the...

Страница 74: ...action device and endangered buildings or stop the compaction work The vibration function of the machine causes the soil in the area of the drum to vibrate considerably Persons should not be exposed t...

Страница 75: ...ted 5 After completing the compaction work drive the machine to a level area where it is not an obstacle 6 Stop the engine If the machine is parked on a slope safeguard it with chock blocks CAUTION Th...

Страница 76: ...machines which could represent an obstruction must be safeguarded by clearly identi able measures WARNING Safeguard the machine before leaving against use by unauthorised persons Withdraw ignition key...

Страница 77: ...stay in the vicinity of the articulation when the engine is running Is prohibited that persons stay in the area of the loading ramps during the loading procedure When leaving the workplace the machin...

Страница 78: ...sport lock cannot be applied if the machine has not been aligned straight 2 Loosen K knurled screw 3 Withdraw S split pin 4 T Fold out transport protection 5 Secure transport protection T and bracket...

Страница 79: ...the machine 3 Hook in the crane hook 4 Lift the machine Rammax GmbH does not assume responsibility for damages which result from the use of hoisting gear which does not correspond to the speci ed requ...

Страница 80: ...centrically under the drums 7 5 Securing the machine for transport The chock blocks must be aligned opposite to each other since the machine could otherwise move in one direction 4 Hook the shackles...

Страница 81: ...the engine is switched off Fuel vapours are very poisonous Only refuel outdoors or in well ventilated rooms Do not inhale fuel vapours Always use a funnel for re lling fuel so that no fuel can over ow...

Страница 82: ...t be replaced after cleaning and maintenance work Carry out function checks 8 1 8 Repair Attach a warning sign to the defective machine Only quali ed and assigned persons may carry out repair work 8 1...

Страница 83: ...cases Damages to the outer layer up to the inset e g cha ng cuts Embrittlement of the outer layer cracked formation on the line material Deformation in pressureless or pressurised condition which does...

Страница 84: ...battery Grease the terminals 93 Attention Engine oil Diesel engine see operating instructions Lombardini LDW 1003 see Annex Every 100 operating hours 9 7 Replace air lter cartridge earlier if necessa...

Страница 85: ...e machine on at ground 2 Pull the dipstick out 3 Wipe the dipstick with a dry bre free rag 4 Insert the dipstick up to the stop in its xture 5 Pull the dipstick out again and read the oil level The oi...

Страница 86: ...r one year The oil lter must also be exchanged when replacing the engine oil Only original spare parts may be used in order to maintain the functional capacity of the diesel engine 1 Park the machine...

Страница 87: ...ew plug C onto the oil drain line again and secure with the B clip Observe installation position of the line 11 Fasten oil drain line AS with retaining clip A 12 Re ll engine oil pay attention to visc...

Страница 88: ...on degree of the air lter The air lter is located the rear end of the front car near to the articulation of the machine The engine hood must be opened in order to access the air lter The removable lid...

Страница 89: ...if necessary The fuel tank is equipped with a drain hole A for this purpose It is located on the right side of the machine above the transport protection WARNING Fire danger Fuels are extremely ammabl...

Страница 90: ...ly examine all aggregates lines and hoses for leaktightness and ll up missing hydraulic oil before beginning work Re lling hydraulic oil 1 Open HD cap 2 Fill hydraulic oil to the ll level approximatel...

Страница 91: ...ange Hydraulic lter change Maintenance work on the hydraulic system is limited to lters and hydraulic tanks All other aggregates do not require maintenance The hydraulic pipework should however be exa...

Страница 92: ...SF with a spanner wrench wrench size 70 and remove 8 Wash oil tank thoroughly Clean sealing surfaces of the threaded plug S and chassis 9 Mount threaded plug S with new gaskets 10 Renew SF intake lte...

Страница 93: ...The radiator has been lled in the factory with a radiator anti freezing agent water mixture This mixture is adjusted to a temperature resistance of up to 30 C 1 Open the engine hood 2 The unlocking s...

Страница 94: ...ard It is attached to the connection endplate there with a hose clamp 1 Park the machine on at ground 2 Loosen retaining screw of the clip A on the cooling water drain line KS 3 Prepare container to c...

Страница 95: ...s Death by crushing Items can come loose and falls down Do not walk or stand under suspended loads Do not leave any loose items on the machine DANGER 5 Release fastening bolts BS of thedrums Do not un...

Страница 96: ...o water must be re lled Water is used up in the case of deviation from the standard conditions The following among others is considered as a deviation from normal conditions High outside temperatures...

Страница 97: ...ammax GmbH is not responsible for damages resulting from the use of conventional batteries Dispose old batteries in an environmentally friendly manner according to the respective local environmental r...

Страница 98: ...M 8 18 26 33 M10 37 55 61 M12 65 91 108 M14 101 145 173 M16 156 221 264 M18 213 303 361 M20 304 426 513 M22 413 559 695 M24 524 798 885 M27 774 1092 1308 M30 1047 1482 1770 Strength classes for bolts...

Страница 99: ...trol transmitter is not possible This error disappears as soon as no signals are received via infrared Err 2 Signal received from manual control although infrared control transmitter active The machin...

Страница 100: ...cations reserved Valid starting from machine number 4638466 Error codes and meanings Error code Meaning Possible cause Troubleshooting Err 22 Only RW 1503 Safety opening is actuated Safety opening is...

Страница 101: ...information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson CA 9...

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