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QP- 3TZ TRASH PUMP — OPERATION & PARTS MANUAL —  REV. #0  (03/29/05) — PAGE 45

HATZ 1B30 — CYLINDER HEAD ASSY.

CYLINDER HEAD ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

01529801

CYLINDER HEAD ASSY ................................. 1 ............... INCLUDES ITEMS W/

*

2

*

CYLINDER HEAD ............................................ 1 ............... NOT SOLD SEPARATELY

3

*

05129500

VALVE GUIDE

2

5

05097500

STUD CYLINDER HEAD 141MM

2

6

05097400

STUD CYLINDER HEAD 148MM

2

7

05098900

PUSH ROD

2

9

05093000

VALVE, INTAKE

1

10

05093100

VALVE, EXHAUST

1

11

50425800

VALVE STEM SEAL CAP ............................... 2 ............... INCLUDED  IN CRANKC. GASK. SET

12

04093700

WASHER

2

13

04113500

VALVE SPRING

2

14

04093800

SPRING PLATE

2

15

50425700

COLLET

2

16

50445100

DISK 6X12X1.2 DIN 988

4

17

05091101

SLIDER

2

18

50358000

GRUB SCREW M8X10 .................................... 2 ............... INCLUDED  IN MAINTENANCE KIT

19

05054700

NUT FOR ROCKER ARM

2

20

05098201

ROCKER

2

21

05099300

WASHER 10.1X35X3

4

22

50396600

HEX. NUT M10 DIN 934

4

23

05093301

HEAD COVER GASKET ................................. 1 ............... INCLUDED  IN CRANKC. GASK. SET

AND MAINTENANCE KIT

24

05092701

CYLINDER HEAD COVER

1

25

01509600

DOSING DEVICE ASSY ................................. 1 ............... INCLUDES ITEMS W/+

INCLUDED  IN EMERGENCY KIT

26+

50425900

O- RING 16X2

2

27+

DOSING DEVICE ............................................ 1 ............... NOT SOLD SEPARATELY

28

50081200

SPRING WASHER A6

2

29

50374900

ALL SCREW M6X35

2

30

04117701

LIFTING STRAP

1

32

50453200

HEX. NUT M10

2

33

05096301

CYLINDER HEAD GASKET 0.3MM

0..1

34

05096401

CYLINDER HEAD GASKET 0.4MM ............ 0..1 ............... INCLUDED  IN HEAD GASKET SET

35

05096501

CYLINDER HEAD GASKET 0.5MM ............ 0..1 ............... INCLUDED  IN HEAD GASKET SET

36

05096601

CYLINDER HEAD GASKET 0.6MM

0..1

37

05096701

CYLINDER HEAD GASKET 0.7MM

0..1

38

05096801

CYLINDER HEAD GASKET 0.8MM

0..1

39

05096901

CYLINDER HEAD GASKET 0.9MM

0..1

40

05097001

CYLINDER HEAD GASKET 1.0MM

0..1

41

50440300

O- RING 8X1.5 ................................................ 4 ............... INCLUDED  IN HEAD GASKET SET

42

04133500

SEALING RING CYLINDER HEAD ................. 2 ............... INCLUDED  IN HEAD GASKET SET

43

04126100

PROTECTION HOSE 10X12X9

2

Содержание QP3TZ

Страница 1: ...OPERATION AND PARTS MANUAL MODEL QP 3TZ TRASH PUMP Revision 0 03 29 05 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES Diesel Engine...

Страница 2: ...PAGE 2 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05...

Страница 3: ...nual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any...

Страница 4: ...Long Term Storage 23 Troubleshooting Engine 24 Troubleshooting Pump 25 Explanation Of Code In Remarks Column 26 Suggested Spare Parts 27 Pump Assy 28 31 QP 3TZ TABLE OF CONTENTS Hatz 1B30 Diesel Engi...

Страница 5: ...44 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSIST...

Страница 6: ...ample free flow air Potential hazards associated with the QP 3TZ Trash Pump operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction...

Страница 7: ...atory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your pump other property or th...

Страница 8: ...restricted If the air flow is restricted it will cause serious damage to the pump or engine and may cause injury to people and property Remember the pump s enginegivesoffDEADLY gases HighTemperatures...

Страница 9: ...erator s Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using pump ALWAYS store equipment properly...

Страница 10: ...r T e z i S e g r a h c s i D n o i t c u S m m 6 7 n i 0 0 3 g n i p m u P m u m i x a M y t i c a p a C e t u n i m s n o l l a g 3 8 3 e t u n i m s r e t i l 0 5 4 1 r e t e m a i D s d i l o S x...

Страница 11: ...T A H 0 3 B 1 l e d o M d e l o o C r i A o N s r e d n i l y C t n e m e c a l p s i D e l d I d e e p S l i O e b u L y t i c a p a C r i A e p y T r e n a e l C g n i t r a t S d o h t e M t h g i...

Страница 12: ...dstationaryground in a level position NEVER place the pump on soft soil The suction hose or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or fitting...

Страница 13: ...the inlet and outlet ports on the pump Use two clamps to secure the hose on the inlet side of the pump 5 Discharge Hose Connect this flexible rubber hose to the discharge port on the pump Make sure th...

Страница 14: ...RE DUE TO STATIC ELECTRICITY DANGER DANGER Adding fuel to the tank should be done only when theengineisstoppedandhashadanopportunityto cooldown Intheeventofafuelspill DONOTattempttostartthe engineunti...

Страница 15: ...to drain engine oil from the engine crankcase 9 Crankshaft Connect this shaft to the input of the transmission 10 Muffler Used to reduce noise and emissions 11 Nameplate Contains information about the...

Страница 16: ...ce the pump on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 5 and wipe clean ALWAYS wear approved eye and hearing protection before o...

Страница 17: ...wise pump will not be able to begin pumping DO NOT open fill cap if pump is hot Water inside may be under pressure NOTE Suction and discharge hoses are available from Multiquip Contact your nearest de...

Страница 18: ...ty General Information and Inspection sections of this manual have been read and thoroughly understood This section is intended to assist the operator with the initial start up of the trash pump It is...

Страница 19: ...impeller 3 Check clearance between impeller and insert by slowly pulling starter rope to turn impeller Remove spark plug to make it easier to turn impeller 25 in Hg inches of mercury translates into 2...

Страница 20: ...PAGE 20 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 QP 3TZ MAINTENANCE PUMP Figure 13 PumpVacuumTester Pressure reading may vary depending on altitude See Tables 3 and 4 on page 12 NOTE...

Страница 21: ...e t h g i t e R y r a s s e c e N X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S e l d I T S U J D A K...

Страница 22: ...rain the engine oil when the oil is warm as shown in Figure 14 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended...

Страница 23: ...sition and helps prevents rust from forming z Wipe any oil or dirt that may have accumulated on the engine z Remove the drain plug from the pump and drain out any water left in the housing z Remove th...

Страница 24: ...r a e l c r e h t e h w k c e h C n o i t c e j n i m o r f h c a t e d e n i l l e u f e h t m o r f m r a w d e t a r a p e s r o d i b r u t s i l e u f e h t f I p m u p l e u f e t e l p m o c e...

Страница 25: ...o c k c e h C g n i s u o h e n i g n e d n a d n e p m u p n e e w t e b o n r o e l t t i l r e t a w n i s e k a t p m u P e g r a h c s i d w o l o o t d e e p s e n i g n E d e e p s e l t t o r...

Страница 26: ...ere indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the n...

Страница 27: ...MECHANICAL SEAL O RINGS 1 2367040032 IMPELLER 4 0631211159 FLOODING CAP W O RING 3 50426000 ELEMENT AIR CLEANER 1 05088901 ROPE STARTER 1 01535302 CAP FUEL TANK 3 01635200 FUEL FILTER GAS TANK 3 5040...

Страница 28: ...PAGE 28 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 QP 3TZ PUMP ASSY PUMP ASSY...

Страница 29: ...9403400 O RING CASING 4 X 340 MM 1 19 2367214010P002 BASE SS400 1 20 0481310800 O RING NIPPLE 2 21 0482200240 O RING MECHANICAL SEAL SLEEVE 1 22 23672140200014 ENGINE BASE SS400 1 23 0631211159 FLOODI...

Страница 30: ...PAGE 30 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 QP 3TZ PUMP ASSY PUMP ASSY...

Страница 31: ...80 SEAL WASHER CASING COVER M8 4 45 0205490080 NUT ENGINE M8 4 46 0205490100 NUT CUSHION RUBBER M10 8 47 0205490100 NUT PUMP M10 2 48 0401650080 WASHER ENGINE M8 4 49 0451290080 SPRING WASHER VOLUTE C...

Страница 32: ...PAGE 32 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 SPARE PARTS KIT ASSY SPARE PARTS KITS ASSY...

Страница 33: ...REV 0 03 29 05 PAGE 33 HATZ 1B30 SPARE PARTS KIT ASSY SPARE PARTS KITS ASSY NO PART NO PART NAME QTY REMARKS 1 01582200 GASKET SET CYL HEAD 1 2 01582300 GASKET SET CRANKCASE 1 3 01582400 MAINTENANCE K...

Страница 34: ...PAGE 34 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 ACCESSORIES ASSY ACCESSORIES ASSY...

Страница 35: ...PERATION PARTS MANUAL REV 0 03 29 05 PAGE 35 ACCESSORIES ASSY NO PART NO PART NAME QTY REMARKS 1 01578700 TOOL KIT 1 2 05120100 DECAL MAINTENANCE 1 3 05130000 DECAL START 1 4 05130100 DECAL 1 HATZ 1B3...

Страница 36: ...6 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CRANKCASE AND ENGINE MOUNT ASSY CRANKCASE AND ENGINE MOUNT ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L cal...

Страница 37: ...W 17 04125000 SEALING RING 1 18 DIPSTICK 1 NOT SOLD SEPARATELY 19 50208500 SPRINGWASHER 8 20 04121900 ALL SCREW M8X35 8 21 04099302 ENGINE BRACKET 4 22 04105710 TUBE F OIL FILTER 1 23 01542702 OIL SUC...

Страница 38: ...PAGE 38 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CRANKSHAFT ASSY CRANKSHAFT ASSY...

Страница 39: ...LOSING PLUG 12 MM 1 4 05127401 STUBSHAFT NO 4 SAE GEN 1 6 05142700 STUBSHAFT TAP 25 DIA 1 7 05127600 STUBSHAFT NO 2 1 DIA 1 8 05127700 STUBSHAFT NO 1 1 DIA 1 9 05127801 STUBSHAFT 25 DIA 1 10 40065600...

Страница 40: ...PAGE 40 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CAMSHAFT ASSY CAMSHAFT ASSY...

Страница 41: ...1326400 CAMLEVER 1 4 50123200 SHIM 5X10X0 5 DIN988 2 5 01326600 FLYWEIGHT 1 6 50255300 LOCKWASHER 2 7 01326500 FLYWEIGHT 1 8 CAMSHAFT 1 NOT SOLD SEPARATELY 9 04121700 WASHER 0 9MM 23X38X0 9 1 10 04112...

Страница 42: ...PAGE 42 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 PISTON ASSY PISTON ASSY...

Страница 43: ...MS W 2 PISTON 80MM 1 NOT SOLD SEPARATELY 3 50464000 CIRCLIP 2 4 50463600 PISTON PIN 1 5 01328601 PISTON RING SET 80MM 1 6 CYLINDER 1 NOT SOLD SEPARATELY 7 01582600 CYLINDER WITH PISTON ASSY 1 INCLUDES...

Страница 44: ...PAGE 44 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CYLINDER HEAD ASSY CYLINDER HEAD ASSY...

Страница 45: ...22 50396600 HEX NUT M10 DIN 934 4 23 05093301 HEAD COVER GASKET 1 INCLUDED IN CRANKC GASK SET AND MAINTENANCE KIT 24 05092701 CYLINDER HEAD COVER 1 25 01509600 DOSING DEVICE ASSY 1 INCLUDES ITEMS W I...

Страница 46: ...PAGE 46 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 OIL PUMP GOVERNOR ASSY OIL PUMP GOVERNOR NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Страница 47: ...12 50447400 TUBE INSERT 1 13 50447500 TUBE INSERT 1 14 05078600 SHAFT 1 15 50434800 CIRCLIP 2 16 05079400 LEVER 1 17 01530402 GOVERNOR LEVER 1 18 50422400 SHIM 8X14X1 2 18 50125800 DISK 8X14X0 5 AS R...

Страница 48: ...PAGE 48 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 OIL PUMP GOVERNOR ASSY CONT OIL PUMP GOVERNOR NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Страница 49: ...8 44 05078501 GOVERNOR SLEEVE 1 45 50475300 FILL HEAD SCREW 5X25 1 46 05151300 SUPPORT 1 47 50475400 PIN 5X8 1 48 50328300 HEX NUT M6 1 49 04122800 PLATE SPRING 1 50 04000200 TENSION SPRING 1 51 0513...

Страница 50: ...PAGE 50 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 TIMING COVER ASSY TIMING COVER ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Страница 51: ...RM 1 NOT SOLD SEPARATELY 18 04094801 CUP 2 19 04095700 PRESSURE SPRING 1 20 04094700 DRAW ROD 1 21 05095210 SPRING 1 22 04133900 DISK 10 7X19X0 5 1 23 04095210 COVER 1 24 50448901 GRUB SCREW M6X30 1 2...

Страница 52: ...PAGE 52 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 FLYWHEEL ASSY FLYWHEEL ASSY...

Страница 53: ...MANUAL REV 0 03 29 05 PAGE 53 HATZ 1B30 FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 2 01321310 BLOWER RING 1 3 50327300 ALL SCREW M4X20 6 4 50003400 SPRING WASHER A4 6 5 04117300 STI...

Страница 54: ...PAGE 54 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 FUEL INJECTION ASSY FUEL INJECTION ASSY...

Страница 55: ...1 04MM 1 10 50436600 SHIM 1 10MM 1 11 50436700 SHIM 1 14MM 1 12 50436800 SHIM 1 20MM 1 13 50436900 SHIM 1 24MM 1 14 50437000 SHIM 1 30MM 1 15 50437100 SHIM 1 34MM 1 16 50437200 SHIM 1 40MM 1 17 504373...

Страница 56: ...PAGE 56 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 FUEL INJECTION ASSY CONT FUEL INJECTION ASSY...

Страница 57: ...71600 SPRING WASHER 8 1 43 BODY FUEL INJECTOR PUMP 1 NOT SOLD SEPARATELY 44 50476900 WASHER 1 45 SPRING FUEL 1 NOT SOLD SEPARATELY 46 BODY FUEL 1 NOT SOLD SEPARATELY 47 50476500 O RING 17X2 1 48 50445...

Страница 58: ...PAGE 58 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 RECOIL STARTER ASSY RECOIL STARTER ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Страница 59: ...0 RUBBER SLEEVE 1 5 05045201 RETURN SPRING 1 6 01569300 HOUSING RECOIL STARTER 1 7 50081200 SPRING WASHER A6 4 8 50062700 ALLEN SCREW M6X10 4 9 05088901 ROPE RECOIL STARTER 1 10 01548800 ROPE PULLEY 1...

Страница 60: ...PAGE 60 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 AIR DUCT ASSY AIR DUCT ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Страница 61: ...14 50335600 COMBI SCREW M6X16 3 15 50144400 HEX NUT M6 1 16 50114300 DISK 6 4 2 17 50177100 HEX SCREW M6X16 1 19 01326800 PARTING SHEET 1 ELECTRIC START ONLY 20 04099500 SEALING RING 1 21 04098400 SPA...

Страница 62: ...PAGE 62 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 AIR DUCT ASSY CONT AIR DUCT ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Страница 63: ...X13X14 2 46 04116700 COVER 1 47 50464401 STUD M6X35 1 48 40028300 HEX NUT M6 1 49 05133800 RUBBER RING 17X28X5 1 50 05133900 RUBBER RING 17X28X9 1 50 05133900 RUBBER RING 17X28X9 1 51 05132700 BUSH 6...

Страница 64: ...PAGE 64 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 CRANKCASE BREATHER ASSY CRANKCASE BREATHER ASSY...

Страница 65: ...NKCASE BREATHER ASSY CRANKCASE BREATHER ASSY NO PART NO PART NAME QTY REMARKS 1 01599200 OIL SEPARATOR ASSY 1 INCLUDES ITEMS W 2 OIL SEPARATOR 1 NOT SOLD SEPARATELY 3 05102900 FILTER BREATHER SYSTEM 1...

Страница 66: ...PAGE 66 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 FUELTANK ASSY FUEL TANK ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Страница 67: ...UBBER SLEEVE 1 20 05085600 BREATHER HOSE 1 21 50231900 STUD M8X25 2 22 05109810 DISK 8 2X22X2 4 23 05086810 RUBBER SHELL 2 24 05122800 INSULATING SLEEVE 2 25 40028400 HEX NUT M8 2 26 FUELTANK 1 NOT SO...

Страница 68: ...PAGE 68 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 AIR FILTER ASSY AIR FILTER ASSY NOTE Refer to Table 9 at the end of the manual for letter A to L call outs...

Страница 69: ...54300 NUT M6 1 6 05107500 COVER AIR FILTER 1 7 50435800 RUBBER SLEEVE 1 8 01607900 AIR FILTER HOUSING ASSY 1 INCLUDES ITEMS W 9 50452200 WING NUT M6 1 10 04116600 COVER RUBBER INSERT 1 11 04116501 RUB...

Страница 70: ...PAGE 70 QP 3TZ TRASH PUMP OPERATION PARTS MANUAL REV 0 03 29 05 HATZ 1B30 MUFFLER ASSY MUFFLER ASSY...

Страница 71: ...1 14 50028900 HEX SCREW M8X100 1 15 50450500 HEX SCREW M8X10 1 16 05103401 MUFFLER INNER PART 1 17 05081002 COVER 1 18 05104100 SEALING STRIP 1 19 05104000 SEALING STRIP 1 20 05103500 MUFFLER OUTER P...

Страница 72: ...t i t c o L l m 0 5 C 0 0 2 3 2 2 0 5 1 0 6 e t i t c o L l m 0 5 D 0 0 3 3 2 2 0 5 1 2 2 e i t i t c o L l m 0 5 E 0 0 4 3 2 2 0 5 8 4 6 e t i t c o L l m 0 1 F 0 0 8 3 2 2 0 5 0 0 9 3 2 2 0 5 8 5 0...

Страница 73: ...nts f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from...

Страница 74: ...IQUIP CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 537 3927 Email mq multiquip com Internet www multiquip com PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700...

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