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MULTIQUIP POWER WHISPERWATT DCA-25SSAI, Руководство по эксплуатации и частям

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PAGE 4 — DCA-25SSAI — PARTS AND OPERATION  MANUAL—FINAL COPY  (06/30/01)

TABLE OF CONTENTS

Here's How To Get Help .................................................. 3
Table Of Contents ........................................................... 4
Parts Ordering Procedures ............................................. 5
Rules for Safe Operation .............................................. 6-9
Towing and Transportation ............................................. 10
Trailer Safety Guidelines ............................................ 11-15
Trailer Wiring Diagram .................................................... 16
Operation Decals ....................................................... 17-18
DCA-25SSAI Specifications .......................................... 19
General Information ....................................................... 20
Major Components ........................................................ 21
Dimensions .................................................................... 22
Control Panel Descriptions ........................................ 24-25
Engine Operating Panel Descriptions ........................ 26-27
Output Terminal Panel Descriptions ........................... 28-29
Output Amerage Setup .............................................. 30-31
Output Voltage Setup ................................................. 32-35
Installation .................................................................36-37
Pre Setup .................................................................. 38-41
Load Application ............................................................ 42
Generator Start-up Procedure ................................... 43-45
Generator Shutdown Procedure ..................................... 46
Maintenance .............................................................. 47-48
Generator Wiring Diagram .............................................. 50
Engine Wiring Diagram .................................................. 51
Engine Troubleshooting .............................................. 52-53
Generator/Engine Troubleshooting ................................. 54
Explanation of Codes in Remarks Column .................... 56
Suggested Spare Parts ................................................. 57

MQ POWER DCA-25SSAI
AC GENERATOR

Generator Assembly .................................................. 58-59
Control Box Assembly ............................................... 60-61
Engine & Radiator Assembly ..................................... 62-67
Engine Operating Panel Assembly ............................ 68-69
Output Terminal Assembly ......................................... 70-71
Battery Assembly ...................................................... 72-73
Muffler Assembly ...................................................... 74-75
Fuel Tank Assembly .................................................. 76-77
Enclosure Assembly ................................................. 78-81
Rubber Seal Assembly .............................................. 82-83
Name Plate And Decals ............................................ 84-85

ISUZU C240 ENGINE

Cylinder Head and Cover Assembly .......................... 86-87
Cylinder Block Assembly .......................................... 88-89
Timing Gear Assembly .............................................. 90-91
Flywheel Housing Assembly ..................................... 92-93
Oil Pan Assembly ...................................................... 94-95
Oil Pump Assembly .................................................. 96-97
Crankshaft, Bridge and Flywheel Assembly .............. 98-99
Oil and Fuel Filter Assembly ................................. 100-101
Oil Pipe Assembly ................................................. 102-103
Water Pump and Fan Assembly ............................ 104-105
Intake and Exhaust Manifold Assembly ................ 106-107
Air Cleaner Assembly ............................................ 108-109
Engine Foot Assembly .......................................... 110-111
Injection Pump Assembly ..................................... 112-113
Electrical Parts Assembly ..................................... 114-115
Accessories .......................................................... 116-117
Injection Pump Comp. Assembly .......................... 118-121
Governor Comp. Assembly .................................... 122-127
Feed Pump Comp. Assembly ................................ 128-129
Auto Timer Assembly ............................................ 130-131
Nozzle Holder Comp. Assembly ............................ 132-133
Starter Comp. Assembly ....................................... 134-135
Alternator Comp. Assembly ................................... 136-139

Terms  and Conditions of Sales .................................... 140

NOTE

Specification and part number

Specification and part number

Specification and part number

Specification and part number

Specification and part number

are subject to change without

are subject to change without

are subject to change without

are subject to change without

are subject to change without

notice

notice

notice

notice

notice

.....

Содержание POWER WHISPERWATT DCA-25SSAI

Страница 1: ...AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT 800 421 1244 800 835 2551 FAX 310 537 3927 FAX 310 638 8046 E mail mq multiquip com www multiquip com PARTS AN...

Страница 2: ...PAGE 2 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01...

Страница 3: ...NT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SER SER SER SER SERVICE DEP VICE DEP VICE DEP VICE DEP VICE DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700...

Страница 4: ...bly 72 73 Muffler Assembly 74 75 Fuel Tank Assembly 76 77 Enclosure Assembly 78 81 Rubber Seal Assembly 82 83 Name Plate And Decals 84 85 ISUZU C240 ENGINE Cylinder Head and Cover Assembly 86 87 Cylin...

Страница 5: ...ude complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our P...

Страница 6: ...ld not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the j...

Страница 7: ...ttimefortheengineandgenerator to cool before performing maintenance Radiator 1 Radiator Cap Removing the radiator cap while the engine is hot will result in high pressurized boiling water to gush out...

Страница 8: ...pe of sufficient strength When lifting the generator always use the balanced center point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine whi...

Страница 9: ...first aid kit Knowthelocationofthenearesttelephone Also know the phone numbers of the nearest ambulance ambulance ambulance ambulance ambulance doctor doctor doctor doctor doctor and fire department...

Страница 10: ...he tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a Safety Chain DCA 25SSAI TOWING RULES FOR SAFE OPERATION ALWAYS attach trailer s safety chain to bumper of towing veh...

Страница 11: ...mum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in milli...

Страница 12: ...0 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7...

Страница 13: ...B B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L...

Страница 14: ...ant factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tr...

Страница 15: ...2 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply a...

Страница 16: ...PAGE 16 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 NOTE LIGHTS ARE ORIENTED FROM THE DRIVER S SEAT DCA 25SSAI TRAILER WIRING DIAGRAM...

Страница 17: ...nerator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the preceding pages show the decals as they a...

Страница 18: ...PAGE 18 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI GENERATOR DECALS...

Страница 19: ...P 8 0 1 r e w o P C A x u A z H 0 6 e s a h P e l g n i S e g a t l o V V 0 2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M 0 4 2 C u z u s I e p y T r e b m a h...

Страница 20: ...able 5 page 19 for engine specifications In keeping with MQ Power s policy of constantly improving its products the specifications quoted herein are subject to change without prior notice The basic co...

Страница 21: ...PAGE 21 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 DCA 25SSAI MAJOR COMPONENTS Figure 4 Major Components...

Страница 22: ...PAGE 22 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI DIMENSIONS TOP SIDE AND FRONT Figure 5 Dimensions...

Страница 23: ...PAGE 23 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 NOTE PAGE...

Страница 24: ...PAGE 24 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI CONTROL PANEL Figure 6 Control Panel...

Страница 25: ...the generator 4 AC Voltmeter Indicates the single phase output voltage present at the UVW terminals 5 Voltage Regulator Control Allows manual adjustment of the generator s output voltage 6 Ammeter Cha...

Страница 26: ...PAGE 26 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI ENGINE OPERATING PANEL Figure 7 Engine Operating Panel...

Страница 27: ...icator This light will luminate once the engine is warmed to an operating temperature 11 Ignition Switch This switch is used with a key to start preheat and stop the engine 12 Tachometer Indicates eng...

Страница 28: ...ads CircuitBreakers To protect the generator from an overload a 3 pole 60 amp main main main main main circuit breaker is provided to protect the UVWO output terminals from overload In addition two si...

Страница 29: ...PAGE 29 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 Legs O and Ground are considered Bonded Grounds NOTE Figure 10 Output Terminal Description DCA 25SSAI OUTPUTTERMINAL PANEL...

Страница 30: ...ch Locking Button The voltage selector switch has a locking button to protect the generator and generator load from being switched while the engine is running To lock the voltage selector switch press...

Страница 31: ...effect the generator output They are to help observe how much power is being supplied produced at the UVWO legs When the voltage selector switch is in the 240 120V position see Figure 11 place the AC...

Страница 32: ...gure 16 480 240V HardWire Hookup With the voltage selector set and locked at 3 phase 480 277 Figure 17 and using the 3 phase 240 volt hookup it will provide one circuit available at 108 amps with any...

Страница 33: ...king up the hard wires to the lugs as shown in Figure 21 480 volts can be obtained the voltage regulator knob turned toward maximum 440 volts can be obtained with the voltage regulator knob is turned...

Страница 34: ...d wires to the lugs as shown in Figure 25 240 volts can be obtained the voltage regulator knob turned toward maximum 220 volts can be obtained with the voltage regulator knob is turned down and 208 vo...

Страница 35: ...lugs as shown in Figure 28 240 volts can be obtained and using the voltage regulator to fine tune Single Phase 120 Volt This setting can provide single phase power at 120 volts After hooking up the ha...

Страница 36: ...shine Make sure the generator is on secure level ground so that it cannot slide or shift around Also install the generator in a manner so that the exhaust will not be discharged in the direction of ne...

Страница 37: ...PAGE 37 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 Figure 30 Typical Generator Grounding Application DCA 25SSAI INSTALLATION...

Страница 38: ...CI GFCI GFCI GFCI GFCI circuit breakers are provided to protect the GFCI receptaclesfromoverload Three50amp load load load load loadcircuitbreakers have also been provided to protect the load side of...

Страница 39: ...e B 0 3 W 0 1 E A S r o W 0 1 E A S Fuel Fill the fuel tank with clean and fresh diesel fuel diesel fuel diesel fuel diesel fuel diesel fuel DO NOT fill the tank beyond capacity Pay attention to the...

Страница 40: ...z the antifreeze mixing r e mixing r e mixing r e mixing r e mixing ratio m atio m atio m atio m atio must ust ust ust ust be less than 50 be less than 50 be less than 50 be less than 50 be less than...

Страница 41: ...g or connections are exposed insulation missing replace wiring immediately Piping and Hose Connection Inspect all piping oil hose and fuel hose connections for wear and tightness Tighten all hose clam...

Страница 42: ...et s rated output kW multiplied by 0 6 can be used z When connecting an electric drill or other power tools pay close attention to the required starting current capacity If wattage is not available on...

Страница 43: ...disconnect the electrical load and switch the main load main load main load main load main load and G F G F G F G F G F C C C C C I I I I I circuit breakers Figure 34 to the OFF position prior to star...

Страница 44: ...7 Figure 37 Engine Enclosure Doors DCA 25SSAI GENERATOR START UP PROCEDURE 5 Check the voltage selection switch Figure 38 is at the desired voltage 6 Make sure the engine throttle Figure 39 is in star...

Страница 45: ...re 48 will indicate the coolant temperature Under normal operating conditions the coolant temperature is between 165 and 215 degrees Fahrenheit WATER TEMP Figure 48 Coolant Temperature Gauge Figure 47...

Страница 46: ...circuit breakers Figure 52 to the OFF position 2 Set the engine throttle lever to low position 3 Let the engine cool by running it for 3 5 minutes with no loadapplied 5 Remove the load from the UVW t...

Страница 47: ...PAGE 47 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 NOTE PAGE...

Страница 48: ...eaning the Fuel Strainer Clean the fuel strainer if it contains dust or water Remove dust or water in the strainer cap and wash it in gasoline Securely fasten the fuel strainer cap so that fuel will n...

Страница 49: ...X n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a e l C l e v e L X t n e m e l E r e t l i F r i A e c a l p e R X r o t s i s e R n o i s o r r o C e g n a h C X s p m a l C d...

Страница 50: ...PAGE 50 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI GENERATORWIRING DIAGRAM...

Страница 51: ...PAGE 51 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 DCA 25SSAI ENGINEWIRING DIAGRAM...

Страница 52: ...e c x E e r u t a r e p m e t w o l t a l i o e n i g n e r o l i o e n i g n e r o l e u f d e i f i c e p s e h t e s U r e b m u n e n a t e c w o l h t i w l e u F l e u f d e i f i c e p s e h t...

Страница 53: ...i f i c e p s e h t o t e c u d e R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p...

Страница 54: ...n e s I h g i H o t r e v e l e l t t o r h t e n i g n e n r u T e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c e f e D y r a s s e c e n f i...

Страница 55: ...PAGE 55 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 NOTE PAGE...

Страница 56: ...ar part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All...

Страница 57: ...R 20 X132400150 FUEL FILTER 20 5873103370 OIL FILTER 5 5136710400 FAN BELT 1 8943768300 WATER PUMP 2 9136140430 WATER PUMP GASKET 2 1823100080 STARTER SWITCH 5 KEYISUZUF STARTER SWITCH KEY 3 060212227...

Страница 58: ...PAGE 58 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI GENERATOR ASSY GENERATOR ASSY...

Страница 59: ...1 REPLACES 0010005020 2 11 58151 PLAIN WASHER 2 REPLACES 0041605000 2 12 0032005000 LOCK WASHER 1 REPLACES 0040005000 2 13 0030005000 HEX NUT 1 2 14 0011305100 HEX HEAD BOLT 4 REPLACES 0017105012 3 04...

Страница 60: ...PAGE 60 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI GENERATOR ASSY GENERATOR ASSY...

Страница 61: ...616 HEX HEAD BOLT 4 REPLACES 0010006012 27 7511331104 COVER END BRACKET 1 28 0105050616 HEX HEAD BOLT 4 REPLACES 0017106012 31 012010040 HEX HEAD BOLT 6 REPLACES 0010310040 32 031110160 PLAIN WASHER 6...

Страница 62: ...PAGE 62 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI CONTROL BOX ASSY CONTROL BOX ASSY...

Страница 63: ...W 2 12 0601820851 OVER CURRENT RELAY 1 13 0027104016 MACHINE SCREW 2 14 0601804971 CIRCUIT BREAKER 1 TO100CC500V 60AT 15 0041604000 PLAIN WASHER 2 16 0040004000 LOCK WASHER 2 17 0021004060 MACHINE SCR...

Страница 64: ...PAGE 64 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI CONTROL BOX ASSY CONTROL BOX ASSY...

Страница 65: ...VER CONTROL BOX 1 UP TO S N3311929 3331814713 COVER CONTROL BOX 1 S N3311930 38 0017106016 HEX HEAD BOLT 5 39 3331826713 SIDE PANEL CONTROL BOX 1 UP TO S N3311929 3331826723 SIDE PANEL CONTROL BOX 1 S...

Страница 66: ...PAGE 66 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY...

Страница 67: ...OSE AIR CLEANER 1 18 0605515010 HOSE BAND 2 19 8970246071 CARTRIDGE OIL FILTER 1 REPLACES 0602041175 AND 8941564550 20 8971725490 CARTRIDGE FUEL FILTER 1 REPLACES 0602042102 AND 8941434790 21 33351122...

Страница 68: ...PAGE 68 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY...

Страница 69: ...ENGINE AND RADIATOR ASSY NO PART NO ITEM QTY REMARKS ENGINE AND RADIATOR ASSY 45 0194500600 BREATHER HOSE 1 46 0605515022 HOSE BAND 2 47 0193000500 HOSE 1 48 0605515005 HOSE BAND 1 49 0193100200 HOSE...

Страница 70: ...PAGE 70 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ENGINE OPERATING PANEL ASSY DCA 25SSAI ENGINE OPERATING PANEL ASSY...

Страница 71: ...3 0602122200 UNIT OIL PRESSURE 1 53000AC0101 14 0602123060 WATER TEMPERATURE GAUGE 1 40000KB5111 15 0602123201 UNIT WATER TEMPERATURE 1 51400KV0200 16 0602121052 CHARGING AMMETER 1 43000KV0300 17 0602...

Страница 72: ...PAGE 72 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ENGINE OPERATING PANEL ASSY DCA 25SSAI ENGINE OPERATING PANEL ASSY...

Страница 73: ...CHINE SCREW 8 50 0041603000 PLAINWASHER 8 51 0207003000 HEX NUT 8 REPLACES 0030003000 52 0601804887 CIRCUIT BREAKER 2 KM51 265V 20A REPLACES 0601805313 53 0601805315 CIRCUIT BREAKER 2 KM51 265V 30A 54...

Страница 74: ...PAGE 74 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI BATTERY ASSY BATTERY ASSY...

Страница 75: ...TTERY SHEET 1 3 3332250004 BATTERY BAND 1 4 0805002404 BATTERY BOLT 2 5 031108160 PLAIN WASHER 2 REPLACES 0041608000 6 0040008000 LOCK WASHER 2 7 0037808000 WING NUT 2 8 0215260160 BATTERY CABLE 1 9 0...

Страница 76: ...PAGE 76 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI MUFFLER ASSY MUFFLER ASSY...

Страница 77: ...3 0040010000 LOCK WASHER 3 4 9098400850 HEX NUT 3 REPLACES 0602323001 5 7342311002A MUFFLER 1 6 01008020 HEX HEAD BOLT 4 REPLACES 0017108020 7 7342356004 GASKET 1 8 011008035 HEX HEAD BOLT 4 REPLACES...

Страница 78: ...PAGE 78 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI FUELTANK ASSY FUEL TANK ASSY...

Страница 79: ...805003404 PAD TANK BAND 4 4 011008020 HEX HEAD BOLT 2 REPLACES 0017108020 5 031108160 PLAIN WASHER 2 REPLACES 0041608000 6 0040008000 LOCK WASHER 2 7 020108060 HEX NUT 2 REPLACES 0030008000 8 38055220...

Страница 80: ...PAGE 80 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ENCLOSURE ASSY DCA 25SSAI ENCLOSURE ASSY...

Страница 81: ...3 CENTER FRAME 1 20 7345131103 CENTER FRAME 1 21 012214035 HEX HEAD BOLT 8 REPLACES 0010014035 22 0041614000 PLAIN WASHER 16 23 030214350 LOCK WASHER 8 REPLACES 0040014000 24 020114110 HEX NUT 4 REPLA...

Страница 82: ...PAGE 82 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ENCLOSURE ASSY DCA 25SSAI ENCLOSURE ASSY...

Страница 83: ...EAD BOLT 8 REPLACES 0017108020 63 3335124003 SIDE DOOR LEFT SIDE 1 UP TO S N3311929 3335124013 SIDE DOOR LEFT SIDE 1 S N3311930 64 3335109804 LINING 1 65 B1561100804 STRIPE 1 REPLACES 3330631304 66 33...

Страница 84: ...PAGE 84 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI DECALS DECAL ASSY...

Страница 85: ...0004 DECAL WARNING 1 M90320000 16 M9510100004 DECAL CAUTION 1 M91010000 17 M9520100503 DECAL WARNING 1 REPLACES M9510100104 18 M9520100503 DECAL WARNING 1 REPLACES M9510100204 19 M9510200002 DECAL MQ...

Страница 86: ...PAGE 86 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSY...

Страница 87: ...NLET INSERT 4 8 5117110260 VALVE SEAT EXHAUST INSERT 4 9 5117210160 VALVE INLET HEAD GUIDE 4 9 1 5117210160 VALVE EXHAUST HEAD GUIDE 4 11 5111501080 HOT PLUG ASSY 4 14 5125690060 INLET AND EXHAUST VAL...

Страница 88: ...PAGE 88 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY...

Страница 89: ...HAMBER COVER ASSY 1 28 9113111530 FRONT CYL BLOCK PLATE 1 29 5113120110 FRONT PLATE PACKING 1 31 9081510240 FRONT PLATE STRAIGHT PIN 2 32 9019008220 BOLT 3 36 9099022990 ROCKER OIL FEED NIPPLE 1 37 90...

Страница 90: ...PAGE 90 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 TIMING GEAR ASSY TIMING GEAR ASSY...

Страница 91: ...M QTY REMARKS 1 5113110282 TIMING GEAR CASE 1 2 9113211480 GEAR CASE COVER 1 3 9099206010 PACKING 1 4 901906140 BOLT 4 8 9113120460 PACKING 2 9 5096250790 OIL SEAL 1 12 9113270450 POINTER 1 14 9113120...

Страница 92: ...PAGE 92 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSY...

Страница 93: ...1 5 5113410191 FLYWHEEL HOUSING 1 11 9113430391 COVER 1 12 9019006120 BOLT 6 21 5113490380 STIFFENER RIGHT SIDE 1 22 5113490370 STIFFENER LEFT SIDE 1 23 9019110200 BOLT 2 23 1 9019110180 BOLT 2 31 90...

Страница 94: ...PAGE 94 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 OIL PAN ASSY OIL PAN ASSY...

Страница 95: ...PACKING 1 6 9112150810 CRANK CASE 1 17 5113670040 OIL CASE PACKING 1 24 9992023160 OIL THERMO PLUG 1 26 9095714160 PLUG PACKING 1 29 9019106160 BOLT 30 31 9112193160 DISTRIBUTION PLATE 1 32 903090616...

Страница 96: ...PAGE 96 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 OIL PUMP ASSY ISUZU C240 OIL PUMP ASSY...

Страница 97: ...31008010 OIL PUMP ASSY 1 INCL ITEMS W 6 5131200040 ROTOR SET 1 INCL ITEMS W 8 9131290170 PIN 1 11 9098780840 PIN 1 12 9131280790 PINION 1 13 9131130771 COVER 1 14 9020408250 BOLT 4 15 9091505080 LOCKW...

Страница 98: ...PAGE 98 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 CRANKSHAFT BRIDGE AND FLYWHEEL ASSY ISUZU C240 CRANKSHAFT BRIDGE AND FLYWHEEL ASSY...

Страница 99: ...NUT 8 13 8941422080 CONN ROD BEARING SET STD 4 REPLACES 5122710050 13 1 8941631740 BEARING SET 0 25 4 13 2 8941631750 BEARING SET 0 50 4 14 8941396690 CRANKSHAFT ASSY 1 INCL ITEM W 15 9081612200 STRA...

Страница 100: ...PAGE 100 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 OIL AND FUEL FILTER ASSY OIL AND FUEL FILTER ASSY...

Страница 101: ...FETY VALVE ASSY 1 INCL ITEM W 27 1096231630 O RING PACKING 1 28 5131600030 RELIEF VALVE ASSY 1 INCL ITEM W 29 9099209750 RELIEF VALE PACKING 1 70 8941434770 FUEL CART FILTER ASSY 1 INCL ITEMS W 72 894...

Страница 102: ...PAGE 102 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 OIL PIPE ASSY OIL PIPE ASSY...

Страница 103: ...RT NO ITEM QTY REMARKS 1 9133119810 OIL PUMP ASSY 1 2 5133111141 ROCKER OIL FEED PIPE 1 3 9099061051 BOLT 1 4 9099209000 PACKING 2 9 5133111740 OIL INJECTION PIPE 1 10 5096750220 ADAPTER 1 11 90957200...

Страница 104: ...PAGE 104 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 WATER PUMP AND FAN ASSY WATER PUMP AND FAN ASSY...

Страница 105: ...1 24 9136390010 BRIDGE UNITTHROWER 1 31 9136140430 PACKING 1 33 5090000890 BOLT 2 33 1 5090000880 BOLT 4 41 5136750390 ADJUSTING FAN BELT PLATE 1 50 9136416160 FAN PULLEY 1 51 9136420770 FAN SPACER 1...

Страница 106: ...PAGE 106 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 INTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 INTAKE AND EXHAUST MANIFOLD ASSY...

Страница 107: ...8500 INTAKE STUD 2 20 9141416142 EXHAUST MANIFOLD 1 21 5093020020 EXHAUST STUD 1 30 5141111290 INLET PIPE 2 46 5141460180 GASKET 1 48 9091646080 PLAIN WASHER 7 49 9091505080 LOCK WASHER 7 51 909110408...

Страница 108: ...PAGE 108 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 AIR CLEANER ASSY ISUZU C240 AIR CLEANER ASSY...

Страница 109: ...O PART NO ITEM QTY REMARKS 3 5142102130 AIR CLEANER ASSY 1 INCL ITEMS W 5 5142150140 ELEMENT 1 27 5142110670 COVER 1 38 9142191410 INDICATOR 1 59 5142120560 DUST W BAFFLE PAN 1 76 5142170040 CLAMP 1 8...

Страница 110: ...PAGE 110 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ENGINE FOOT ASSY ENGINE FOOT ASSY...

Страница 111: ...10 ALTERNATOR BRACKET 1 30 9091505080 LOCKWASHER 1 31 9091114080 NUT 1 32 9091605120 PLAINWASHER 1 33 9829315110 CABLE ASSY 1 34 9019312450 BOLT 2 36 9010558320 BOLT 2 37 9019108400 BOLT 1 38 90916470...

Страница 112: ...PAGE 112 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 INJECTION PUMP ASSY INJECTION PUMP ASSY...

Страница 113: ...40 INJECTION PUMP ASSY INJECTION PUMP ASSY 5 8943864440 INJECTION PUMP ASSY 1 REPLACES 5156010252 INCL ITEMS W 15 5157201400 GOVERNOR ASSY 1 20 8941415340 FEED PUMP ASSY 1 35 5157400720 AUTOMATICTIMER...

Страница 114: ...PAGE 114 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ELECTRICAL PARTS ELECTRICAL PARTS...

Страница 115: ...9822007640 ALTERNATOR 1 OCT 1992 4 9822531070 REGULATOR 1 8 9829317430 CABLE ASSY 1 12 9825119780 GLOW PLUG 4 14 9825301090 CONTROL 1 19 9829513240 INSULATOR CAP 2 20 9829513250 INSULATOR CAP 2 21 98...

Страница 116: ...PAGE 116 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ACCESSORIES ACCESSORIES...

Страница 117: ...RIES 50 5193100060 DRIVE ASSY 1 INCL ITEMS W 51 9193110240 CASE 1 52 9193110200 COVER 1 53 9193120060 PACKING 1 54 9193160270 GEAR 1 56 9193160170 GEAR 1 58 9019006160 BOLT 4 59 9090310100 NIPPLE 1 61...

Страница 118: ...PAGE 118 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY...

Страница 119: ...PPET ROLLER 4 48 1156290010 TAPPET BUSHING 4 49 5156190410 TAPPET GUIDE 4 55 5156190340 TAPPET SHIM A R T 0 30 55 1 5156190350 TAPPET SHIM A R T 0 40 55 2 5156190360 TAPPET SHIM A R T 0 50 55 3 515619...

Страница 120: ...PAGE 120 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY...

Страница 121: ...010 BALL BEARING GOV SIDE 1 77 2 9000906770 BALL BEARING GOV SIDE 1 82 9812250470 CAMSHAFT RING 1 83 9812250470 CAM RING GOV SIDE 1 84 5156290150 CAMSHAFT SHIM A R T 0 10 84 1 5156290160 CAMSHAFT SHIM...

Страница 122: ...PAGE 122 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY...

Страница 123: ...UMP COMP ASSY INJECTION PUMP COMP ASSY 108 9812214110 KEY 1 111 1156190820 BOLT 1 113 1157590010 PACKING 2 137 9097060370 BOLT 1 138 1096350070 PACKING 2 150 9812150780 TAPPET PLUG 4 162 9091606100 PL...

Страница 124: ...PAGE 124 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 GOVERNOR COMP ASSY GOVERNOR COMP ASSY...

Страница 125: ...5157291230 SCREW 1 40 9813211860 COVER 1 42 9813919070 O RING PACKING 1 43 5157290630 BOLT 2 44 9019006160 BOLT 2 47 9812350340 CAP 1 50 9813213230 FLYWEIGHT ASSY 1 52 5156190490 KEY 1 53 5157290340...

Страница 126: ...PAGE 126 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 GOVERNOR COMP ASSY GOVERNOR COMP ASSY...

Страница 127: ...SHIM 1 T 0 50 85 9813250970 SHIM A R T 0 30 86 9813253180 PLUG 1 88 9813250300 KEY 1 89 9813913070 COLLAR 1 90 9813254880 WASHER A R 93 5157250160 GUIDE LEVER ASSY 1 100 9813217130 LINK 1 101 11572902...

Страница 128: ...PAGE 128 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 FEED PUMP COMP ASSY FEED PUMP COMP ASSY...

Страница 129: ...1 11 9813550230 PLUG 1 12 9813550350 GASKET 1 15 5157540010 TAPPET ASSY 1 INCL ITEMS W 16 9813514030 ROLLER 1 17 9813514100 PIN 1 18 1157590020 GUIDE 2 26 9813516020 CHECK VALVE 2 27 1096230160 GASKE...

Страница 130: ...PAGE 130 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 AUTOTIMER COMP ASSY AUTO TIMER COMP ASSY...

Страница 131: ...R 6 7 5157490690 SHIM A R 6 8 5157490700 SHIM A R 6 9 5157490710 SHIM A R 7 9813450720 TIMER SPRING 2 11 9813453380 WASHER 1 12 9813453250 SHIM A R 12 1 9813453260 SHIM A R 12 2 9813453400 SHIM A R 12...

Страница 132: ...PAGE 132 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 NOZZLE HOLDER COMP ASSY NOZZLE HOLDER COMP ASSY...

Страница 133: ...ER COMP ASSY NOZZLE HOLDER COMP ASSY 5 5153410020 PUSH ROD 4 INCL ITEMS W 7 5153430020 SPRING 4 9 9153396010 SCREW 4 11 5153340030 NUT 4 12 9153390560 GASKET 4 13 9153390570 WASHER 4 21 9153326030 NUT...

Страница 134: ...PAGE 134 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 STARTER COMP ASSY STARTER COMP ASSY...

Страница 135: ...11160480 BRUSH 1 30 5811150130 REAR COVER ASSY 1 INCL ITEM W 32 5811190120 REAR METAL 1 33 5811160180 BRUSH HOLDER 1 INCL ITEMS W 35 5811170060 BRUSH SPRING 4 37 5811160490 BRUSH 2 50 5811190130 BRACK...

Страница 136: ...PAGE 136 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ALTERNATOR COMP ASSY ALTERNATOR COMP ASSY OCT 1992...

Страница 137: ...7 5812141310 REAR COVER ASSY 1 INCL ITEMS W 8 5812141320 REAR COVER 1 9 5812190360 BRUSH REGULATOR 1 INCL ITEMS W 10 5812150460 BRUSH ASSY 1 11 5812291660 BOLT 2 12 5812150400 BRUSH 2 13 5812700040 R...

Страница 138: ...PAGE 138 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ALTERNATOR COMP ASSY ALTERNATOR COMP ASSY BEFORE OCT 1992...

Страница 139: ...R ASSY 1 25 5812140010 COVER ASSY 1 INCL ITEMS W 27 9822316190 RECTIFIER ASSY 1 30 5812150010 HOLDER ASSY 1 33 9822316170 BRUSH 1 34 9822316180 BRUSH 1 35 9822350700 BOLT ASSY 1 39 9822319040 RECTIFIE...

Страница 140: ...ll not be liable here under for damagesinexcessofthepurchasepriceofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for a...

Страница 141: ...PAGE 141 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 NOTE PAGE...

Страница 142: ...IAL NUMBER ON HANDWHEN CALLING P P P P PAR AR AR AR ARTS DEP TS DEP TS DEP TS DEP TS DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SER SE...

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