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MAYCO C30HDGA CONCRETE PUMP • OPERATION MANUAL — REV. #1 (09/09/19) — PAGE 13

IMPORTANT HAND SIGNALS

Figure 1. Operation Hand Signals

CHUTE UP

CHUTE DOWN

STOP

START PUMP

SPEED UP

SLOW PUMP

DOWN

STOP PUMP

LITTLE BIT

ADD WATER
4-GALLONS

ALL DONE

CLEAN-UP

DRIVE IN

BACK UP

PULL FORWARD

BACK IN

Содержание MAYCO C30HDGA

Страница 1: ...publication or associated parts manual visit our website at www multiquip com OPERATION MANUAL THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES Revision 1 09 09 19 SERIES MODEL C30HDGA CONCRETE P...

Страница 2: ...PAGE 2 MAYCO C30HDGA CONCRETE PUMP OPERATION MANUAL REV 1 09 09 19 PROPOSITION 65 WARNING...

Страница 3: ...se cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used revie...

Страница 4: ...nals 13 General Information 14 16 Components Pump 18 19 Components Control Box 20 Components Engine 21 Inspection 22 24 Startup Shutdown 25 Operation 26 30 Maintenance 31 39 Trailer Maintenance 40 41...

Страница 5: ...GER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avo...

Страница 6: ...n of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency P...

Страница 7: ...pump s emergency stop switch The purpose of this test is to shut down the engine in the event of an emergency Multiquip strongly encourages the operator to take the safety training courses offered by...

Страница 8: ...uel cap until it clicks Slowly open fuel cap to release pressure BATTERY SAFETY DANGER DO NOT drop the battery There is a possibility that the battery will explode DO NOT expose the battery to open fl...

Страница 9: ...ing of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings...

Страница 10: ...l other metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a new produ...

Страница 11: ...slump line size used and job site conditions Table 2 Engine Specifications Model ZENITH 416 GAMMA Type 4 stroke overhead valve single cylinder horizontal shaft gasoline engine Bore Stroke 3 032 in 3...

Страница 12: ...ERATION MANUAL REV 1 09 09 19 DIMENSIONS Table 3 Pump Dimensions Reference Letter Dimensions in mm A 76 1930 B 14 5 368 C 16 406 D 161 4089 E 63 5 1612 F 59 5 1511 C 30HDGA MAYC0 A B C E F D 145 IN 3...

Страница 13: ...NUAL REV 1 09 09 19 PAGE 13 IMPORTANT HAND SIGNALS Figure 1 Operation Hand Signals CHUTE UP CHUTE DOWN STOP START PUMP SPEED UP SLOW PUMP DOWN STOP PUMP LITTLE BIT ADD WATER 4 GALLONS ALL DONE CLEAN U...

Страница 14: ...rrect it and resume pumping Trying to force material through under jammed conditions may result in damage to the drive system thus voiding any warranty services NOTICE If jamming conditions in the pum...

Страница 15: ...ston is pumping the material out to the nozzle and causing ball B to seat preventing the material from returning to the pumping cylinder intake GENERAL INFORMATION An automatic centrifugal clutch is i...

Страница 16: ...pring the compensator spring and the rocker arm to maintain a smooth performance DO NOT tighten the bolt Item 1 completely the rod end must be able to move The return spring is installed to eliminate...

Страница 17: ...MAYCO C30HDGA CONCRETE PUMP OPERATION MANUAL REV 1 09 09 19 PAGE 17 NOTES...

Страница 18: ...PAGE 18 MAYCO C30HDGA CONCRETE PUMP OPERATION MANUAL REV 1 09 09 19 Figure 5 Pump Components 1 3 5 10 6 7 8 9 12 13 14 27 17 21 23 20 11 22 2 4 18 19 15 M A Y C 0 C 30HDGA 24 25 26 16 COMPONENTS PUMP...

Страница 19: ...ds approximately 11 gallons 42 liters DO NOT top off fuel Wipe up any spilled fuel immediately 12 Tow End Jack Stand Use this jack stand to level and support the pump 13 Tow Hitch Coupler Requires a 2...

Страница 20: ...p button to release 3 Ignition Switch Insert the ignition key here to start the engine Turn the key clockwise to the ON position then continue turning clockwise to the START position and release To st...

Страница 21: ...he H marking on the dipstick NEVER run engine with low oil 6 Alternator Provides power to the electrical system Replace only with manufacturer s recommended type alternator 7 Oil Filter Replace this o...

Страница 22: ...wn the engine before performing any kind of maintenance service on the pump INSPECTION FUEL CHECK 1 Remove the gasoline cap located on top of fuel tank 2 Handle Fuel in a safety container If the conta...

Страница 23: ...r Lower SAE 10W 10 LUBRICATION BOX The C30HDGA features a fully enclosed lubrication box which utilizes the SPLASH method of lubrication Before using your new pump 7 gallons of SAE 30 motor oil must b...

Страница 24: ...overheat WARNING If adding coolant antifreeze mix to the radiator DO NOT remove the radiator cap until the unit has completely cooled The possibility of hot coolant exists which can cause severe burn...

Страница 25: ...mation General Information and Inspection sections have been read and understood NOTICE During pumping operations the engine speed should not be reduced below 1300 RPMs to prevent the clutch from dise...

Страница 26: ...the blockage This rapid surge of material could cause the lines to whip or move in a manner that could cause injury to personnel Inspect the lines at all times to prevent the above conditions c It is...

Страница 27: ...th a full hopper of concrete can cause severe damage or bending of the axle and axle springs excess strain and pressure on the hub and bearing assembly Concrete starts setting by drying up through a c...

Страница 28: ...er pressure DANGER Due to pressure build up inside the manifold great care must be taken when clearing a plugged manifold at least 20 feet away from the pump and turn their heads away from the manifol...

Страница 29: ...ecessary to support the pipe Ninety degree long radius pipe sweeps should be installed at the top and bottom of the steel line Use a 25 ft hose or short section off the pump and for the balance of the...

Страница 30: ...used by cavitation or the passing of over sized aggregates through the valving causing it to skip SNAP JOINT When using Snap Joint couplings with gaskets to join hose see that they are washed clean af...

Страница 31: ...easing will not damage pump NOTICE To avoid the possibility of separation during clean up do not pump the concrete below the inlet ball in the hopper It is best to leave approximately 3 to 4 inches of...

Страница 32: ...must be checked daily to ensure adequate oil level and oil cleanliness CRANKSHAFTANDCAMASSEMBLYPROCEDURE 1 Set bearing block P N EM14303 into hydraulic press Place bearing cup into bearing block and...

Страница 33: ...and felt holder soak felt ring in oil then install around felt holder in cylinder Make sure the bronze ring is flat then push it up flush with the ring and felt holder 5 Coat piston cup with oil and p...

Страница 34: ...the crank disc as indicated the symbol See Figure 23 below 2 Install the bushing in the cam weldment and slide it onto the crankshaft until contact is made with the bearing spacer 3 Tighten the 3 alle...

Страница 35: ...sliding laterally NOTICE The detent holes will prevent the bushing from sliding away from the bearing spacer when the pump is under load 3 If this procedure is not followed closely the heavy loading o...

Страница 36: ...remove all slack Once all slack is removed DO NOT over adjust as this will overload the shaft bearings A slack chain on the crank drive creates backlash and shock loads on the shafts and bearings whi...

Страница 37: ...in is twice as strong as single When allowable working loads are considered however the capacity of each strand in a multiple strand chain is only 65 of the single strand rating thus three strand chai...

Страница 38: ...wear life must be accepted in these situations In general chain wear leads to rough or unsatisfactory service prior to actual chain breakage Good lubrication can help to prevent chain failure by prov...

Страница 39: ...e metal chips to break off from the chain or the tools used resulting in personal injury During all stages of chain disassembly and assembly wear safety glasses to prevent metal parts or chips from en...

Страница 40: ...t been used for an extended amount of time have the bearings inspected and packed more frequently at least every six months and prior to use Follow the steps below to disassemble the wheel hub and ser...

Страница 41: ...ure of the trailer structure and can cause serious injury or death DO NOT repair cracked or broken welds unless you have a certified welder perform the repair If not have the welds repaired by your de...

Страница 42: ...imes the passing distance without the trailer Shift your automatic transmission into a lower gear for city driving ALWAYS use lower gears for climbing and descending grades DO NOT ride the brakes whil...

Страница 43: ...information for the use of your trailer Again be sure your hitch and tow vehicle are rated for the Gross Vehicle Weight Rating of your trailer WARNING Driving too fast for severe road conditions can r...

Страница 44: ...as the area to the rear of it WARNING Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and can lead to collision Before each tow check that the t...

Страница 45: ...nded mirrors on a tow vehicle except while a trailer is actually being towed In this situation detachable extended mirrors are necessary Check with your dealer or the appropriate state agency for mirr...

Страница 46: ...l is too small too large is underrated is loose or is worn the trailer can come loose from the tow vehicle and may cause death or serious injury THE TOW VEHICLE HITCH AND BALL MUST HAVE A RATED TOWING...

Страница 47: ...y the hitch Raise the jackstand to a height where it will not interfere with the road 2 INCH TRAILER COUPLER 2 INCH BALL TOW VEHICLE If the coupler cannot be secured to the hitch ball do not tow the t...

Страница 48: ...rable lights and electric brakes and can lead to collision Before each tow Check that the taillights brake lights and turn signals work Figure E Pintle Hitch Coupler A pintle hitch trailer may be fitt...

Страница 49: ...t in death or serious injury Before coupling trailer inspect the pintle hitch hook for wear corrosion and cracks Replace worn or damaged pintle hitch hook CouplingTrailer toTow Vehicle Pintle Coupler...

Страница 50: ...que wrench to tighten the lug nuts If you do not have a torque wrench use a lug wrench from your tow vehicle and tighten the nuts as much as you can Then have a service garage or trailer dealer tighte...

Страница 51: ...law M S The M S or M S indicates that the tire has some mud and snow capability Most radial tires have these markings hence they have some mud and snow capability Speed Rating The speed rating denote...

Страница 52: ...ormation indicates the maximum load and tire pressure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits Tire Safet...

Страница 53: ...e may cause pieces of the rim to explode break off with great force and cause serious eye or bodily injury Wheels Bearings and Lug Nuts Check wheel bearings jack trailer and check wheels for side to s...

Страница 54: ...14 20 25 50 60 90 120 15 20 25 50 60 90 120 16 20 25 50 60 90 120 Lights and Signals Before each tow check the trailer taillights stoplights turn signals and any clearance lights for proper operation...

Страница 55: ...MAYCO C30HDGA CONCRETE PUMP OPERATION MANUAL REV 1 09 09 19 PAGE 55 TRAILER GUIDELINES Figure J Trailer to Tow Vehicle Wiring Diagram...

Страница 56: ...led Reduce oil level Normal slurry buildup increasing oil level Cleanout lubrication box Broken chain links Over stressed Remove delivery system blockage Adjust excessive chain slack deflection Chain...

Страница 57: ...nut etc At low temperatures engine will not start Engine oil too thick Refill engine crankcase with correct type of oil for winter environment Defective battery Replace battery Engine fires but stops...

Страница 58: ...1 Open hood and disconnect MAP sensor connector See Figure 33 Figure 33 MAP Sensor Connector 2 Close hood and start engine Let engine run for 3 to 5 minutes 3 Verify that check engine warning lamp on...

Страница 59: ...3 separate bursts as shown below This sequence of lamp flashing represents the MIL flash error code Figure 39 See Table 7 for a complete listing of error codes In the MAP sensor example the error cod...

Страница 60: ...ignal No Activity Yes 134 16 Front O2 sensor heater control fault Yes 135 17 Closed loop LPG A F is too lean Yes 151 18 Closed loop LPG A F is too rich Yes 152 19 Post Cat O2 Signal No Activity Yes 15...

Страница 61: ...s 315 54 Knock Retard at Limit Yes 325 55 Knock1 2 excessive signa Yes 326 56 Knock1 2 sensor open Yes 327 57 CRANK Sync Loss Yes 335 58 CRANK signal noise Yes 336 59 No CRANK signal Yes 337 60 FPP1 l...

Страница 62: ...LPG Adaptive learn A F is too lean Yes 161 95 LPG Adaptive learn A F is too rich Yes 162 96 NG Adaptive learn A F is too lean Yes 163 97 NG Adaptive learn A F is too rich Yes 164 98 EPR delivery press...

Страница 63: ...9 AUX 5V ANALOG INPUT 5 open or high Yes 563 130 AUX 5V ANALOG INPUT 5 low Yes 564 131 Envirotech receipt lost No 1601 132 Watchdog processor blocked outputs RTI 1 Yes 712 133 Microprocessor failure R...

Страница 64: ...er cu yd 6 5 designed for 2 500 lbs in 28 days Gallons per sack 7 1 Washed Sand 200 wash 1 3 Organic matter OK Specific gravity SSD Sand 2 58 Pea Gravel 2 60 SIEVE ANALYSIS PERCENT PASSING Material 1...

Страница 65: ...MAYCO C30HDGA CONCRETE PUMP OPERATION MANUAL REV 1 09 09 19 PAGE 65 APPENDIX CONCRETE MIX INFORMATION A S T M STANDARD SPECIFICATION FOR GRADING AGGREGATE...

Страница 66: ...the entire cross section of the layer Figure O Slump Test 2 3 Full 5 Fill cone to overflowing Figure P Rod this layer 25 times with rod penetrating into but not through the second layer Distribute ro...

Страница 67: ...T 16 AWG BLK CHASSIS GND 25 AMP FUSE ALTERNATOR 12V DC BATTERY STARTER FUEL PUMP 16 AWG WHT GRN YEL 16 AWG 16 AWG BLU 16 AWG RED 10 AWG RED 16 AWG PNK 16 AWG PNK BLK BLK RED 16 AWG TAN BRN TAN BLK WIR...

Страница 68: ...PAGE 68 MAYCO C30HDGA CONCRETE PUMP OPERATION MANUAL REV 1 09 09 19 ELECTRICAL COMPONENT LOCATOR CONTROL PANEL REAR VIEW PUMP HOOD NOT SHOWN FOR CLARITY B C D E F G H I A L M P Q...

Страница 69: ...MAYCO C30HDGA CONCRETE PUMP OPERATION MANUAL REV 1 09 09 19 PAGE 69 ELECTRICAL COMPONENT LOCATOR K N O J...

Страница 70: ...tered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This ma...

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